Patents by Inventor Kentaro Koga

Kentaro Koga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11752621
    Abstract: An article transport system capable of averaging an amount of movement of each movable part when transporting articles. The article transport system includes a sensor for detecting a three-dimensional position of each of a plurality of workpieces, a plurality of robots each having a movable part for conveying the workpieces to predetermined plurality of conveying destinations, a control section for controlling the robots, a movement amount calculation section for calculating a movement amount of each of the movable parts when each workpiece is conveyed by one of the robots based on a three-dimensional position of each workpiece, and a distribution determination section for determining a distribution pattern regarding which robot arm is used for conveyance of each workpiece so that a difference between the movement amounts of the movable parts is minimal or less than a predetermined value.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: September 12, 2023
    Assignee: Fanuc Corporation
    Inventor: Kentaro Koga
  • Publication number: 20230256615
    Abstract: A first characteristic portion of a first workpiece and a second characteristic portion of a second workpiece are previously determined. A characteristic amount detection unit detects a first characteristic amount related to the position of the first characteristic portion and a second characteristic amount related to the position of the second characteristic portion in an image captured by a camera. A calculation unit calculates, as a relative position amount, the difference between the first characteristic amount and the second characteristic amount. A command generation unit generates a movement command for operating a robot based on a relative position amount in the image captured by the camera and a relative position amount in a predetermined reference image.
    Type: Application
    Filed: April 25, 2023
    Publication date: August 17, 2023
    Applicant: Fanuc Corporation
    Inventors: Kentaro Koga, Wataru Miyazaki
  • Publication number: 20230224450
    Abstract: Provided is an imaging device for acquiring three-dimensional information of a workpiece surface and a two-dimensional image. An imaging device comprises a visual sensor for acquiring a two-dimensional image after acquiring three-dimensional information of a workpiece surface. A position detection device is attached to the conveyor drive motor of a conveyor that conveys a workpiece. An image processing part calculates the amount of movement of the workpiece from when the three-dimensional information is acquired to when the two-dimensional image is captured on the basis of an output of the position detection device. The image processing part moves the three-dimensional information relative to the two-dimensional image in such a manner as to correspond to the amount of movement of the workpiece in a predetermined coordinate system.
    Type: Application
    Filed: June 14, 2021
    Publication date: July 13, 2023
    Inventors: Zeyuan SUN, Kentaro KOGA
  • Patent number: 11679508
    Abstract: A first characteristic portion of a first workpiece and a second characteristic portion of a second workpiece are previously determined. A characteristic amount detection unit detects a first characteristic amount related to the position of the first characteristic portion and a second characteristic amount related to the position of the second characteristic portion in an image captured by a camera. A calculation unit calculates, as a relative position amount, the difference between the first characteristic amount and the second characteristic amount. A command generation unit generates a movement command for operating a robot based on a relative position amount in the image captured by the camera and a relative position amount in a predetermined reference image.
    Type: Grant
    Filed: July 8, 2020
    Date of Patent: June 20, 2023
    Assignee: Fanuc Corporation
    Inventors: Kentaro Koga, Wataru Miyazaki
  • Publication number: 20230138649
    Abstract: A following robot including an arm, at least one visual sensor, a feature-value storage unit that stores, as target data for causing the visual sensor to follow a follow target, first feature values related to at least the position and the orientation of the follow target, a feature-value detecting unit for detecting, by using an image acquired by the visual sensor, second feature values related to at least current position and orientation of the follow target, a movement-amount computing unit computing a movement instruction based on differences between the second feature values and the first feature values and adjusting the movement instruction by using at least feedforward control, a movement instructing unit which moves the arm based on the movement instruction, and an input-value storage unit that stores a signal acquired when a specific motion of the follow target is started and an input value for the feedforward control.
    Type: Application
    Filed: May 14, 2021
    Publication date: May 4, 2023
    Applicant: FANUC CORPORATION
    Inventor: Kentaro KOGA
  • Patent number: 11278997
    Abstract: A machine system includes a transport control section which controls transport of a workpiece based on a transport deceleration line provided upstream of an operation limit line of a machine in a direction of travel of the workpiece and a transport acceleration line provided upstream of the transport deceleration line, wherein the transport control section reduces a transport speed of the workpiece when the workpiece passes through the transport deceleration line in an incomplete operation state and increases the transport speed of the workpiece after the operation on the workpiece present between the operation limit line and the transport acceleration line has completed.
    Type: Grant
    Filed: August 13, 2020
    Date of Patent: March 22, 2022
    Assignee: Fanuc Corporation
    Inventors: Masafumi Ooba, Kentaro Koga
  • Patent number: 11084173
    Abstract: A robot system includes a sensor, a robot equipped with a gripping device capable of gripping a detected article, and a controller. The controller includes a gripping area setting unit that, for each article, sets a gripping area in which the gripping device is to be positioned when it grips the article, a determination unit that determines presence or absence of interference between the gripping area and other articles, a storage unit that stores a result of determination on the presence or absence of interference determined by the determination unit in association with each detected article, a robot control unit that causes the gripping device to pick up an article for which no other article interferes with the gripping area thereof, and an updating unit that updates the result of determination stored in the storage unit every time an article is picked up by the gripping device.
    Type: Grant
    Filed: May 15, 2019
    Date of Patent: August 10, 2021
    Assignee: FANUC CORPORATION
    Inventors: Taiki Katagiri, Kentaro Koga
  • Patent number: 11046530
    Abstract: An article transfer apparatus includes: a conveyor configured to transfer workpieces; a photographing unit that acquires a three-dimensional image by photographing the transferred workpieces; a workpiece distinguishing unit that detects three-dimensional shapes and postures of the workpieces on the basis of the three-dimensional image acquired by the photographing unit; a storage unit that stores therein three-dimensional shapes of reference workpieces and postures of the reference workpieces in a state in which the reference workpieces do not overlap with another workpiece; and an overlap judgement unit that judges whether there is an overlap between the workpieces on the basis of the three-dimensional shapes and the postures of the reference workpieces stored in the storage unit, and the three-dimensional shapes and the postures of the workpieces detected by the workpiece distinguishing unit.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: June 29, 2021
    Assignee: FANUC CORPORATION
    Inventor: Kentaro Koga
  • Publication number: 20210094135
    Abstract: A machine system includes a transport control section which controls transport of a workpiece based on a transport deceleration line provided upstream of an operation limit line of a machine in a direction of travel of the workpiece and a transport acceleration line provided upstream of the transport deceleration line, wherein the transport control section reduces a transport speed of the workpiece when the workpiece passes through the transport deceleration line in an incomplete operation state and increases the transport speed of the workpiece after the operation on the workpiece present between the operation limit line and the transport acceleration line has completed.
    Type: Application
    Filed: August 13, 2020
    Publication date: April 1, 2021
    Applicant: Fanuc Corporation
    Inventors: Masafumi Ooba, Kentaro Koga
  • Publication number: 20210094137
    Abstract: A machine system includes a machine which performs an operation on a workpiece passing through an operational area, a miss detection section which detects that a workpiece has passed through an operation limit line of the machine in an incomplete operation state, and a notification section which notifies information related to the missed workpiece based on information of the miss detection section.
    Type: Application
    Filed: July 28, 2020
    Publication date: April 1, 2021
    Applicant: Fanuc Corporation
    Inventors: Masafumi Ooba, Kentaro Koga
  • Publication number: 20210031374
    Abstract: A first characteristic portion of a first workpiece and a second characteristic portion of a second workpiece are previously determined. A characteristic amount detection unit detects a first characteristic amount related to the position of the first characteristic portion and a second characteristic amount related to the position of the second characteristic portion in an image captured by a camera. A calculation unit calculates, as a relative position amount, the difference between the first characteristic amount and the second characteristic amount. A command generation unit generates a movement command for operating a robot based on a relative position amount in the image captured by the camera and a relative position amount in a predetermined reference image.
    Type: Application
    Filed: July 8, 2020
    Publication date: February 4, 2021
    Applicant: Fanuc Corporation
    Inventors: Kentaro Koga, Wataru Miyazaki
  • Publication number: 20210031360
    Abstract: An article transport, system capable of averaging an amount of movement of each movable part when transporting articles. The article transport system includes a sensor for detecting a three-dimensional position of each of a plurality of workpieces, a plurality of robots each having a movable part for conveying the workpieces to predetermined plurality of conveying destinations, a control section for controlling the robots, a movement amount calculation section for calculating a movement amount of each of the movable parts when each workpiece is conveyed by one of the robots based on a three-dimensional position of each workpiece, and a distribution determination section for determining a distribution pattern regarding which robot arm is used for conveyance of each workpiece so that a difference between the movement amounts of the movable parts is minimal or less than a predetermined value.
    Type: Application
    Filed: July 9, 2020
    Publication date: February 4, 2021
    Applicant: Fanuc Corporation
    Inventor: Kentaro Koga
  • Patent number: 10596707
    Abstract: An article transfer device includes a robot configured to perform a workpiece picking operation; an image capturing device that captures an image of a workpiece on a conveyor; and a control unit, configured to execute, a workpiece identification process performing workpiece detection in the captured images; a workpiece information storage process storing workpiece information about a position and an angle of each detected workpiece in a storage device; and an identical workpiece determination process comparing the workpiece information of each of the detected workpieces in a newly captured image with the workpiece information of each of the detected workpieces in previously captured images, to determine whether the detected workpieces that are identical to the detected workpieces in the previously captured images exist in the newly captured image, to store in the storage device only the workpiece information of one of the images regarding the detected workpieces determined to be identical.
    Type: Grant
    Filed: June 22, 2018
    Date of Patent: March 24, 2020
    Assignee: Fanuc Corporation
    Inventors: Taiki Katagiri, Masafumi Ooba, Kentaro Koga
  • Patent number: 10507990
    Abstract: An article transport system with few missed detections, and a controller used in the system. The system includes: a conveyor that sequentially transports plural workpieces; a conveyor sensor that obtains conveyance operation information of the conveyor; an arrival sensor that senses the arrival of each workpiece; a camera that captures an image of each workpiece; a position detection processing section that detects the workpiece from the image, and identifies a position of the workpiece on the conveyor; a movement distance designation section that designates first and second movement distances; an image capturing control section that controls the camera to capture an image of the workpiece upon the conveyor advancing by the first movement distance after the arrival of the workpiece has been sensed, and each time the conveyor advances by the second movement distance; and a number designation section that designates an upper limit number for the detection process.
    Type: Grant
    Filed: July 19, 2018
    Date of Patent: December 17, 2019
    Assignee: FANUC CORPORATION
    Inventors: Kentaro Koga, Masafumi Ooba
  • Publication number: 20190375602
    Abstract: A robot system includes a sensor, a robot equipped with a gripping device capable of gripping a detected article, and a controller. The controller includes a gripping area setting unit that, for each article, sets a gripping area in which the gripping device is to be positioned when it grips the article, a determination unit that determines presence or absence of interference between the gripping area and other articles, a storage unit that stores a result of determination on the presence or absence of interference determined by the determination unit in association with each detected article, a robot control unit that causes the gripping device to pick up an article for which no other article interferes with the gripping area thereof, and an updating unit that updates the result of determination stored in the storage unit every time an article is picked up by the gripping device.
    Type: Application
    Filed: May 15, 2019
    Publication date: December 12, 2019
    Inventors: Taiki KATAGIRI, Kentaro KOGA
  • Patent number: 10357876
    Abstract: A robot system includes a conveying device, a robot, a control unit for controlling operation of the robot by transmitting a drive signal to a motor of the robot, and for outputting a driving speed control signal to the conveying device, and an encoder for detecting a conveying speed of the conveying device in a regular operation mode, where, when the robot is to be operated in a teach mode and a test mode, the control unit transmits a drive signal to the robot such that an operation speed is reduced by a received override value, and outputs the driving speed control signal such that the conveying speed of the conveying device is reduced by the override value.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: July 23, 2019
    Assignee: FANUC CORPORATION
    Inventor: Kentaro Koga
  • Patent number: 10346940
    Abstract: A robot system includes an image pickup apparatus that picks up images of a plurality of kinds of articles conveyed by a conveyor; an article controlling portion that controls time and a position of each of the plurality of kinds of articles being supplied onto the conveyor, to limit kinds of articles to be image-picked-up by the image pickup apparatus in advance; a detecting portion that detects the plurality of kinds of articles from among images picked up by the image pickup apparatus, on the basis of the kinds of articles limited in advance by the article controlling portion; and a robot that is configured to take out the plurality of kinds of articles detected by the detecting portion from the conveyor.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: July 9, 2019
    Assignee: FANUC CORPORATION
    Inventor: Kentaro Koga
  • Publication number: 20190193947
    Abstract: An article transfer apparatus includes: a conveyor configured to transfer workpieces; a photographing unit that acquires a three-dimensional image by photographing the transferred workpieces; a workpiece distinguishing unit that detects three-dimensional shapes and postures of the workpieces on the basis of the three-dimensional image acquired by the photographing unit; a storage unit that stores therein three-dimensional shapes of reference workpieces and postures of the reference workpieces in a state in which the reference workpieces do not overlap with another workpiece; and an overlap judgement unit that judges whether there is an overlap between the workpieces on the basis of the three-dimensional shapes and the postures of the reference workpieces stored in the storage unit, and the three-dimensional shapes and the postures of the workpieces detected by the workpiece distinguishing unit.
    Type: Application
    Filed: November 29, 2018
    Publication date: June 27, 2019
    Applicant: Fanuc Corporation
    Inventor: Kentaro KOGA
  • Publication number: 20190039247
    Abstract: An article transfer device includes a robot configured to perform a workpiece picking operation; an image capturing device that captures an image of a workpiece on a conveyor; and a control unit, configured to execute, a workpiece identification process performing workpiece detection in the captured images; a workpiece information storage process storing workpiece information about a position and an angle of each detected workpiece in a storage device; and an identical workpiece determination process comparing the workpiece information of each of the detected workpieces in a newly captured image with the workpiece information of each of the detected workpieces in previously captured images, to determine whether the detected workpieces that are identical to the detected workpieces in the previously captured images exist in the newly captured image, to store in the storage device only the workpiece information of one of the images regarding the detected workpieces determined to be identical.
    Type: Application
    Filed: June 22, 2018
    Publication date: February 7, 2019
    Applicant: Fanuc Corporation
    Inventors: Taiki KATAGIRI, Masafumi OOBA, Kentaro KOGA
  • Publication number: 20190031452
    Abstract: An article transport system with few missed detections, and a controller used in the system. The system includes: a conveyor that sequentially transports plural workpieces; a conveyor sensor that obtains conveyance operation information of the conveyor; an arrival sensor that senses the arrival of each workpiece; a camera that captures an image of each workpiece; a position detection processing section that detects the workpiece from the image, and identifies a position of the workpiece on the conveyor; a movement distance designation section that designates first and second movement distances; an image capturing control section that controls the camera to capture an image of the workpiece upon the conveyor advancing by the first movement distance after the arrival of the workpiece has been sensed, and each time the conveyor advances by the second movement distance; and a number designation section that designates an upper limit number for the detection process.
    Type: Application
    Filed: July 19, 2018
    Publication date: January 31, 2019
    Inventors: Kentaro KOGA, Masafumi OOBA