Patents by Inventor Kenzo Saiki

Kenzo Saiki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9638084
    Abstract: A holding sealing material includes a one-sheet mat including inorganic fibers. The one-sheet mat includes a first mat with a first side face and a second mat with a second side face. A part of the first side face and a part of the second side face are foldably and integrally connected.
    Type: Grant
    Filed: April 2, 2014
    Date of Patent: May 2, 2017
    Assignee: IBIDEN CO., LTD.
    Inventor: Kenzo Saiki
  • Patent number: 9534710
    Abstract: A heat releasing pipe includes a metal pipe and a surface coating layer. The metal pipe has an outer circumferential surface. The surface coating layer is provided on the outer circumferential surface of the metal pipe. The surface coating layer contains an inorganic glass base material and has concave portions and convex portions on an outer surface of the surface coating layer. The concave portions and the convex portions are constructed using electrocoating with an electrocoating resin. The concave portions have a virtually circular shape when seen in a direction perpendicular to the outer circumferential surface of the metal pipe and are lower than a first reference surface. The first reference surface has an average height of the outer surface of the surface coating layer. The convex portions are located on peripheral edge portions of the concave portions and surround the concave portions.
    Type: Grant
    Filed: October 9, 2015
    Date of Patent: January 3, 2017
    Assignee: IBIDEN CO., LTD.
    Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
  • Publication number: 20160033057
    Abstract: A heat releasing pipe includes a metal pipe and a surface coating layer. The metal pipe has an outer circumferential surface. The surface coating layer is provided on the outer circumferential surface of the metal pipe. The surface coating layer contains an inorganic glass base material and has concave portions and convex portions on an outer surface of the surface coating layer. The concave portions and the convex portions are constructed using electrocoating with an electrocoating resin. The concave portions have a virtually circular shape when seen in a direction perpendicular to the outer circumferential surface of the metal pipe and are lower than a first reference surface. The first reference surface has an average height of the outer surface of the surface coating layer. The convex portions are located on peripheral edge portions of the concave portions and surround the concave portions.
    Type: Application
    Filed: October 9, 2015
    Publication date: February 4, 2016
    Applicant: IBIDEN CO., LTD.
    Inventors: Kotaro HAYASHI, Takumi DOMAE, Kenzo SAIKI
  • Patent number: 9188251
    Abstract: An exhaust pipe includes a metal base material and a surface coating layer formed on a surface of the metal base material. The surface coating layer contains an inorganic glass base material and has a concave portion and a convex portion on a surface of the surface coating layer. The concave portion is lower than a first reference surface. The first reference surface has an average height of the surface of the surface coating layer. The convex portion is located on a peripheral edge portion of the concave portion and surrounds the concave portion. The convex portion is higher than the first reference surface.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: November 17, 2015
    Assignee: IBIDEN CO., LTD.
    Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
  • Patent number: 9074705
    Abstract: An exhaust pipe includes a base material, a surface coating layer, and an information display. The base material is made of a metal. The surface coating layer is provided on a surface of the base material. The surface coating layer includes an amorphous inorganic material. The information display includes a character portion and a background portion. At least one of the character portion and the background portion is located in the surface coating layer.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: July 7, 2015
    Assignee: IBIDEN CO., LTD.
    Inventor: Kenzo Saiki
  • Publication number: 20140212340
    Abstract: A holding sealing material includes a one-sheet mat including inorganic fibers. The one-sheet mat includes a first mat with a first side face and a second mat with a second side face. A part of the first side face and a part of the second side face are foldably and integrally connected.
    Type: Application
    Filed: April 2, 2014
    Publication date: July 31, 2014
    Applicant: IBIDEN CO., LTD.
    Inventor: Kenzo Saiki
  • Patent number: 8722786
    Abstract: A paint composition for heat releasing products includes inorganic glass particles and an organic binder. The organic binder includes an electrocoating resin. The paint composition is to be applied to a base material made of a metal. The electrocoating resin preferably has a weight ratio of from about 1.0 to about 3.5 based on a weight of the inorganic glass particles. The paint composition preferably further includes inorganic particles.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: May 13, 2014
    Assignee: Ibiden Co., Ltd.
    Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
  • Patent number: 8574416
    Abstract: A method for producing an exhaust pipe includes electrocoating a surface of a metal base material with a paint to form a coat film. The paint includes inorganic glass particles and an electrocoating resin. The coat film is heated to a first temperature that is not lower than a burning-out temperature of the electrocoating resin. The coat film is heated, after heating the coat film to the first temperature, to a second temperature that is not lower than a softening point of the inorganic glass particles to produce the exhaust pipe which includes the metal base material and a surface coating layer formed on the surface of the metal base material.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: November 5, 2013
    Assignee: Ibiden Co., Ltd.
    Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
  • Publication number: 20130074973
    Abstract: An exhaust pipe includes a base material, a surface coating layer, and an information display. The base material is made of a metal. The surface coating layer is provided on a surface of the base material. The surface coating layer includes an amorphous inorganic material. The information display includes a character portion and a background portion. At least one of the character portion and the background portion is located in the surface coating layer.
    Type: Application
    Filed: March 27, 2012
    Publication date: March 28, 2013
    Applicant: IBIDEN CO., LTD.
    Inventor: Kenzo SAIKI
  • Publication number: 20130068339
    Abstract: An exhaust pipe includes a metal base material and a surface coating layer formed on a surface of the metal base material. The surface coating layer contains an inorganic glass base material and has a concave portion and a convex portion on a surface of the surface coating layer. The concave portion is lower than a first reference surface. The first reference surface has an average height of the surface of the surface coating layer. The convex portion is located on a peripheral edge portion of the concave portion and surrounds the concave portion. The convex portion is higher than the first reference surface.
    Type: Application
    Filed: March 15, 2012
    Publication date: March 21, 2013
    Applicant: IBIDEN CO., LTD.
    Inventors: Kotaro HAYASHI, Takumi Domae, Kenzo Saiki
  • Patent number: 8303703
    Abstract: An exhaust pipe paint for application to an exhaust pipe base includes an inorganic glass particle, an inorganic particle, and at least one of an inorganic binder and an inorganic binder precursor.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: November 6, 2012
    Assignee: Ibiden Co., Ltd.
    Inventor: Kenzo Saiki
  • Publication number: 20120266998
    Abstract: An exhaust pipe paint includes an inorganic particle, at least one of an inorganic binder and an inorganic binder precursor, and an inorganic glass particle. The inorganic glass particle includes a low-melting glass having a softening temperature lower than a softening temperature of the inorganic binder. The low-melting glass includes at least one of soda-lime glass, alkali-free glass, borosilicate glass, potash glass, lead crystal glass, barium glass, boron glass, strontium glass, alumina silica glass, soda zinc glass, and soda barium glass.
    Type: Application
    Filed: July 2, 2012
    Publication date: October 25, 2012
    Applicant: IBIDEN CO., LTD.
    Inventor: Kenzo SAIKI
  • Patent number: 8292999
    Abstract: An exhaust pipe paint for application to an exhaust pipe base includes an inorganic glass particle, an inorganic particle, and at least one of an inorganic binder and a precursor of the inorganic binder. The inorganic binder partially softens at a softening temperature of the inorganic glass particle.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: October 23, 2012
    Assignee: Ibiden Co., Ltd.
    Inventor: Kenzo Saiki
  • Publication number: 20120261021
    Abstract: An exhaust pipe includes an exhaust pipe base and a surface coat layer. The surface coat layer is provided on the exhaust pipe base and includes an inorganic glass layer, an inorganic particle, and an inorganic binder. In the inorganic glass layer, a part of the inorganic binder is diffused and the inorganic particle and the rest of the inorganic binder in particulate form are dispersed. The inorganic glass layer includes at least one of SiO2—B2O3—ZnO glass, SiO2—B2O3—Bi2O3 glass, SiO2—PbO glass, SiO2—PbO—B2O3 glass, SiO2—B2O3—PbO glass, B2O3—ZnO—PbO glass, B2O3—ZnO—Bi2O3 glass, B2O3—Bi2O3 glass, B2O3—ZnO glass, and BaO—SiO2 glass.
    Type: Application
    Filed: June 27, 2012
    Publication date: October 18, 2012
    Applicant: IBIDEN CO., LTD.
    Inventor: Kenzo SAIKI
  • Publication number: 20120234685
    Abstract: A method for producing an exhaust pipe includes electrocoating a surface of a metal base material with a paint to form a coat film. The paint includes inorganic glass particles and an electrocoating resin. The coat film is heated to a first temperature that is not lower than a burning-out temperature of the electrocoating resin. The coat film is heated, after heating the coat film to the first temperature, to a second temperature that is not lower than a softening point of the inorganic glass particles to produce the exhaust pipe which includes the metal base material and a surface coating layer formed on the surface of the metal base material.
    Type: Application
    Filed: March 15, 2012
    Publication date: September 20, 2012
    Applicant: IBIDEN CO., LTD.
    Inventors: Kotaro HAYASHI, Takumi Domae, Kenzo Saiki
  • Publication number: 20120234684
    Abstract: A paint composition for heat releasing products includes inorganic glass particles and an organic binder. The organic binder includes an electrocoating resin. The paint composition is to be applied to a base material made of a metal. The electrocoating resin preferably has a weight ratio of from about 1.0 to about 3.5 based on a weight of the inorganic glass particles. The paint composition preferably further includes inorganic particles.
    Type: Application
    Filed: March 15, 2012
    Publication date: September 20, 2012
    Applicant: IBIDEN CO., LTD.
    Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
  • Publication number: 20120148853
    Abstract: An insulator disposed in opposition to an exhaust manifold of an internal combustion engine with spacing therebetween is constituted as follows. A metal base having heat resistance is provided, a surface covering layer obtained by surface treatment is not provided on a first region of an outer surface of the base, the outer surface being on the side that is not in opposition to the exhaust manifold, and a surface covering layer obtained by the surface treatment is provided on a second region. The first region of the outer surface of the base is a region in opposition to peripheral components disposed in the vicinity of the outer surface of the base. In this case, the material of the base is aluminum or an aluminum alloy, and the surface treatment performed on the outer surface of the base is black alumite treatment.
    Type: Application
    Filed: August 21, 2009
    Publication date: June 14, 2012
    Applicants: IBIDEN CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jin Wakamatsu, Hisashi Ando, Kenzo Saiki
  • Patent number: 8038758
    Abstract: A mat material includes an inorganic fiber, a first sheet material and a second sheet material. The first sheet material is provided on a first surface of the mat material. The second sheet material is provided on a second surface of the mat material. The first sheet material and the second sheet material show a different elongation amount in a longitudinal direction of the mat material under a same tensile load.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: October 18, 2011
    Assignee: Ibiden Co., Ltd.
    Inventor: Kenzo Saiki
  • Patent number: 7972464
    Abstract: A mat member includes inorganic fibers, a first main surface, a second main surface opposite to the first main surface, an edge surface surrounding the first main surface and the second main surface, and an inorganic fiber scattering reduction unit. The inorganic fiber scattering reduction unit is provided on at least a part of the edge surface of the mat member and configured to reduce scattering of the inorganic fibers.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: July 5, 2011
    Assignee: Ibiden Co., Ltd.
    Inventor: Kenzo Saiki
  • Publication number: 20100180798
    Abstract: An exhaust pipe paint for application to an exhaust pipe base includes an inorganic glass particle, an inorganic particle, and at least one of an inorganic binder and an inorganic binder precursor.
    Type: Application
    Filed: December 25, 2009
    Publication date: July 22, 2010
    Applicant: IBIDEN CO., LTD.
    Inventor: Kenzo SAIKI