Patents by Inventor Kenzo Saiki
Kenzo Saiki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9638084Abstract: A holding sealing material includes a one-sheet mat including inorganic fibers. The one-sheet mat includes a first mat with a first side face and a second mat with a second side face. A part of the first side face and a part of the second side face are foldably and integrally connected.Type: GrantFiled: April 2, 2014Date of Patent: May 2, 2017Assignee: IBIDEN CO., LTD.Inventor: Kenzo Saiki
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Patent number: 9534710Abstract: A heat releasing pipe includes a metal pipe and a surface coating layer. The metal pipe has an outer circumferential surface. The surface coating layer is provided on the outer circumferential surface of the metal pipe. The surface coating layer contains an inorganic glass base material and has concave portions and convex portions on an outer surface of the surface coating layer. The concave portions and the convex portions are constructed using electrocoating with an electrocoating resin. The concave portions have a virtually circular shape when seen in a direction perpendicular to the outer circumferential surface of the metal pipe and are lower than a first reference surface. The first reference surface has an average height of the outer surface of the surface coating layer. The convex portions are located on peripheral edge portions of the concave portions and surround the concave portions.Type: GrantFiled: October 9, 2015Date of Patent: January 3, 2017Assignee: IBIDEN CO., LTD.Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
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Publication number: 20160033057Abstract: A heat releasing pipe includes a metal pipe and a surface coating layer. The metal pipe has an outer circumferential surface. The surface coating layer is provided on the outer circumferential surface of the metal pipe. The surface coating layer contains an inorganic glass base material and has concave portions and convex portions on an outer surface of the surface coating layer. The concave portions and the convex portions are constructed using electrocoating with an electrocoating resin. The concave portions have a virtually circular shape when seen in a direction perpendicular to the outer circumferential surface of the metal pipe and are lower than a first reference surface. The first reference surface has an average height of the outer surface of the surface coating layer. The convex portions are located on peripheral edge portions of the concave portions and surround the concave portions.Type: ApplicationFiled: October 9, 2015Publication date: February 4, 2016Applicant: IBIDEN CO., LTD.Inventors: Kotaro HAYASHI, Takumi DOMAE, Kenzo SAIKI
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Patent number: 9188251Abstract: An exhaust pipe includes a metal base material and a surface coating layer formed on a surface of the metal base material. The surface coating layer contains an inorganic glass base material and has a concave portion and a convex portion on a surface of the surface coating layer. The concave portion is lower than a first reference surface. The first reference surface has an average height of the surface of the surface coating layer. The convex portion is located on a peripheral edge portion of the concave portion and surrounds the concave portion. The convex portion is higher than the first reference surface.Type: GrantFiled: March 15, 2012Date of Patent: November 17, 2015Assignee: IBIDEN CO., LTD.Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
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Patent number: 9074705Abstract: An exhaust pipe includes a base material, a surface coating layer, and an information display. The base material is made of a metal. The surface coating layer is provided on a surface of the base material. The surface coating layer includes an amorphous inorganic material. The information display includes a character portion and a background portion. At least one of the character portion and the background portion is located in the surface coating layer.Type: GrantFiled: March 27, 2012Date of Patent: July 7, 2015Assignee: IBIDEN CO., LTD.Inventor: Kenzo Saiki
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Publication number: 20140212340Abstract: A holding sealing material includes a one-sheet mat including inorganic fibers. The one-sheet mat includes a first mat with a first side face and a second mat with a second side face. A part of the first side face and a part of the second side face are foldably and integrally connected.Type: ApplicationFiled: April 2, 2014Publication date: July 31, 2014Applicant: IBIDEN CO., LTD.Inventor: Kenzo Saiki
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Patent number: 8722786Abstract: A paint composition for heat releasing products includes inorganic glass particles and an organic binder. The organic binder includes an electrocoating resin. The paint composition is to be applied to a base material made of a metal. The electrocoating resin preferably has a weight ratio of from about 1.0 to about 3.5 based on a weight of the inorganic glass particles. The paint composition preferably further includes inorganic particles.Type: GrantFiled: March 15, 2012Date of Patent: May 13, 2014Assignee: Ibiden Co., Ltd.Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
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Patent number: 8574416Abstract: A method for producing an exhaust pipe includes electrocoating a surface of a metal base material with a paint to form a coat film. The paint includes inorganic glass particles and an electrocoating resin. The coat film is heated to a first temperature that is not lower than a burning-out temperature of the electrocoating resin. The coat film is heated, after heating the coat film to the first temperature, to a second temperature that is not lower than a softening point of the inorganic glass particles to produce the exhaust pipe which includes the metal base material and a surface coating layer formed on the surface of the metal base material.Type: GrantFiled: March 15, 2012Date of Patent: November 5, 2013Assignee: Ibiden Co., Ltd.Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
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Publication number: 20130074973Abstract: An exhaust pipe includes a base material, a surface coating layer, and an information display. The base material is made of a metal. The surface coating layer is provided on a surface of the base material. The surface coating layer includes an amorphous inorganic material. The information display includes a character portion and a background portion. At least one of the character portion and the background portion is located in the surface coating layer.Type: ApplicationFiled: March 27, 2012Publication date: March 28, 2013Applicant: IBIDEN CO., LTD.Inventor: Kenzo SAIKI
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Publication number: 20130068339Abstract: An exhaust pipe includes a metal base material and a surface coating layer formed on a surface of the metal base material. The surface coating layer contains an inorganic glass base material and has a concave portion and a convex portion on a surface of the surface coating layer. The concave portion is lower than a first reference surface. The first reference surface has an average height of the surface of the surface coating layer. The convex portion is located on a peripheral edge portion of the concave portion and surrounds the concave portion. The convex portion is higher than the first reference surface.Type: ApplicationFiled: March 15, 2012Publication date: March 21, 2013Applicant: IBIDEN CO., LTD.Inventors: Kotaro HAYASHI, Takumi Domae, Kenzo Saiki
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Patent number: 8303703Abstract: An exhaust pipe paint for application to an exhaust pipe base includes an inorganic glass particle, an inorganic particle, and at least one of an inorganic binder and an inorganic binder precursor.Type: GrantFiled: December 25, 2009Date of Patent: November 6, 2012Assignee: Ibiden Co., Ltd.Inventor: Kenzo Saiki
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Publication number: 20120266998Abstract: An exhaust pipe paint includes an inorganic particle, at least one of an inorganic binder and an inorganic binder precursor, and an inorganic glass particle. The inorganic glass particle includes a low-melting glass having a softening temperature lower than a softening temperature of the inorganic binder. The low-melting glass includes at least one of soda-lime glass, alkali-free glass, borosilicate glass, potash glass, lead crystal glass, barium glass, boron glass, strontium glass, alumina silica glass, soda zinc glass, and soda barium glass.Type: ApplicationFiled: July 2, 2012Publication date: October 25, 2012Applicant: IBIDEN CO., LTD.Inventor: Kenzo SAIKI
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Patent number: 8292999Abstract: An exhaust pipe paint for application to an exhaust pipe base includes an inorganic glass particle, an inorganic particle, and at least one of an inorganic binder and a precursor of the inorganic binder. The inorganic binder partially softens at a softening temperature of the inorganic glass particle.Type: GrantFiled: December 25, 2009Date of Patent: October 23, 2012Assignee: Ibiden Co., Ltd.Inventor: Kenzo Saiki
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Publication number: 20120261021Abstract: An exhaust pipe includes an exhaust pipe base and a surface coat layer. The surface coat layer is provided on the exhaust pipe base and includes an inorganic glass layer, an inorganic particle, and an inorganic binder. In the inorganic glass layer, a part of the inorganic binder is diffused and the inorganic particle and the rest of the inorganic binder in particulate form are dispersed. The inorganic glass layer includes at least one of SiO2—B2O3—ZnO glass, SiO2—B2O3—Bi2O3 glass, SiO2—PbO glass, SiO2—PbO—B2O3 glass, SiO2—B2O3—PbO glass, B2O3—ZnO—PbO glass, B2O3—ZnO—Bi2O3 glass, B2O3—Bi2O3 glass, B2O3—ZnO glass, and BaO—SiO2 glass.Type: ApplicationFiled: June 27, 2012Publication date: October 18, 2012Applicant: IBIDEN CO., LTD.Inventor: Kenzo SAIKI
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Publication number: 20120234685Abstract: A method for producing an exhaust pipe includes electrocoating a surface of a metal base material with a paint to form a coat film. The paint includes inorganic glass particles and an electrocoating resin. The coat film is heated to a first temperature that is not lower than a burning-out temperature of the electrocoating resin. The coat film is heated, after heating the coat film to the first temperature, to a second temperature that is not lower than a softening point of the inorganic glass particles to produce the exhaust pipe which includes the metal base material and a surface coating layer formed on the surface of the metal base material.Type: ApplicationFiled: March 15, 2012Publication date: September 20, 2012Applicant: IBIDEN CO., LTD.Inventors: Kotaro HAYASHI, Takumi Domae, Kenzo Saiki
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Publication number: 20120234684Abstract: A paint composition for heat releasing products includes inorganic glass particles and an organic binder. The organic binder includes an electrocoating resin. The paint composition is to be applied to a base material made of a metal. The electrocoating resin preferably has a weight ratio of from about 1.0 to about 3.5 based on a weight of the inorganic glass particles. The paint composition preferably further includes inorganic particles.Type: ApplicationFiled: March 15, 2012Publication date: September 20, 2012Applicant: IBIDEN CO., LTD.Inventors: Kotaro Hayashi, Takumi Domae, Kenzo Saiki
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Publication number: 20120148853Abstract: An insulator disposed in opposition to an exhaust manifold of an internal combustion engine with spacing therebetween is constituted as follows. A metal base having heat resistance is provided, a surface covering layer obtained by surface treatment is not provided on a first region of an outer surface of the base, the outer surface being on the side that is not in opposition to the exhaust manifold, and a surface covering layer obtained by the surface treatment is provided on a second region. The first region of the outer surface of the base is a region in opposition to peripheral components disposed in the vicinity of the outer surface of the base. In this case, the material of the base is aluminum or an aluminum alloy, and the surface treatment performed on the outer surface of the base is black alumite treatment.Type: ApplicationFiled: August 21, 2009Publication date: June 14, 2012Applicants: IBIDEN CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Jin Wakamatsu, Hisashi Ando, Kenzo Saiki
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Patent number: 8038758Abstract: A mat material includes an inorganic fiber, a first sheet material and a second sheet material. The first sheet material is provided on a first surface of the mat material. The second sheet material is provided on a second surface of the mat material. The first sheet material and the second sheet material show a different elongation amount in a longitudinal direction of the mat material under a same tensile load.Type: GrantFiled: April 18, 2008Date of Patent: October 18, 2011Assignee: Ibiden Co., Ltd.Inventor: Kenzo Saiki
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Patent number: 7972464Abstract: A mat member includes inorganic fibers, a first main surface, a second main surface opposite to the first main surface, an edge surface surrounding the first main surface and the second main surface, and an inorganic fiber scattering reduction unit. The inorganic fiber scattering reduction unit is provided on at least a part of the edge surface of the mat member and configured to reduce scattering of the inorganic fibers.Type: GrantFiled: April 18, 2008Date of Patent: July 5, 2011Assignee: Ibiden Co., Ltd.Inventor: Kenzo Saiki
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Publication number: 20100180798Abstract: An exhaust pipe paint for application to an exhaust pipe base includes an inorganic glass particle, an inorganic particle, and at least one of an inorganic binder and an inorganic binder precursor.Type: ApplicationFiled: December 25, 2009Publication date: July 22, 2010Applicant: IBIDEN CO., LTD.Inventor: Kenzo SAIKI