Abstract: A wire stop assembly is provided for a terminal crimping machine that crimps a terminal to a wire. The terminal crimping machine includes a crimping zone. The wire stop assembly includes a wire stop member having a stop surface configured to engage the wire to limit an amount of travel of the wire in the crimping zone. The wire stop member is movable relative to the crimping zone in a floating direction. A biasing mechanism is configured to exert a biasing force on the wire stop. The biasing force provides a resistance to the movement of the wire stop member in the floating direction.

Abstract: An applicator ram includes a ram body configured to hold crimp tooling, and a ram adaptor coupled to the ram body. The ram adaptor is configured to be coupled to a terminator ram. The ram adaptor includes an adaptor hub having a hub chamber configured to receive a ram post of the terminator ram. A latch mechanism is movably received in the hub chamber. The latch mechanism is movable between a latched position and an unlatched position. The latch mechanism is configured to engage the ram post in the latched position. The latch mechanism allows the ram post to be released from the hub chamber in the unlatched position. An adaptor stud extends from the adaptor hub and is configured to be coupled to the applicator ram.

Abstract: An applicator ram includes a ram body configured to hold crimp tooling, and a ram adaptor coupled to the ram body. The ram adaptor is configured to be coupled to a terminator ram. The ram adaptor includes an adaptor hub having a hub chamber configured to receive a ram post of the terminator ram. A latch mechanism is movably received in the hub chamber. The latch mechanism is movable between a latched position and an unlatched position. The latch mechanism is configured to engage the ram post in the latched position. The latch mechanism allows the ram post to be released from the hub chamber in the unlatched position. An adaptor stud extends from the adaptor hub and is configured to be coupled to the applicator ram.

Abstract: A feed mechanism includes a feed slide movable between a retracted position and an advanced position. The feed slide is configured to feed a product strip during a feed stroke as the feed slide is moved from the retracted position to the advanced position and the feed slide is movable with respect to the product strip during a return stroke as the feed slide is moved from the advanced position to the retracted position. The feed mechanism also includes feed fingers pivotally coupled to the feed slide at corresponding attachment points. The feed fingers are movable between an engaged position and a released position, wherein the feed fingers are configured to contact the product strip in the engaged position and the feed fingers are configured to be positioned away from the product strip in the released position. The feed fingers are moved to the released position prior to the feed slide moving along the return stroke.

Abstract: A wire stop assembly is provided for a terminal crimping machine that crimps a terminal to a wire. The terminal crimping machine includes a crimping zone. The wire stop assembly includes a wire stop member having a stop surface configured to engage the wire to limit an amount of travel of the wire in the crimping zone. The wire stop member is movable relative to the crimping zone in a floating direction. A biasing mechanism is configured to exert a biasing force on the wire stop. The biasing force provides a resistance to the movement of the wire stop member in the floating direction.

Abstract: A feed mechanism includes a feed slide movable between a retracted position and an advanced position. The feed slide is configured to feed a product strip during a feed stroke as the feed slide is moved from the retracted position to the advanced position and the feed slide is movable with respect to the product strip during a return stroke as the feed slide is moved from the advanced position to the retracted position. The feed mechanism also includes feed fingers pivotally coupled to the feed slide at corresponding attachment points. The feed fingers are movable between an engaged position and a released position, wherein the feed fingers are configured to contact the product strip in the engaged position and the feed fingers are configured to be positioned away from the product strip in the released position. The feed fingers are moved to the released position prior to the feed slide moving along the return stroke.

Abstract: A machine (10) for terminating a conductor to an electrical terminal (34) of a partially assembled connector (16) includes a frame (12) and an anvil (20) supported by the frame arranged to receive the partially assembled connector. The connector has an insulating housing (32) wherein the terminal is positioned against a constriction 38 within the insulated housing and the terminal tabs (42) and barrel (40) are extending outside the housing. A ram (22) carrying crimping tooling (28) is in sliding engagement with the frame and arranged to undergo reciprocating motion in a crimping direction (24) into crimping engagement with the terminal and in an opposite return direction (26) away from the terminal. A housing feed mechanism (80, 86, 108, 110, 114, 122, 124, 126) is coupled to the frame and effects the pushing of the insulating housing over the terminal.

Abstract: A machine (10) for terminating a conductor to an electrical terminal (34) of a partially assembled connector (16) includes a frame (12) and an anvil (20) supported by the frame arranged to receive the partially assembled connector. The connector has an insulating housing (32) wherein the terminal is positioned against a constriction 38 within the insulated housing and the terminal tabs (42) and barrel (40) are extending outside the housing. A ram (22) carrying crimping tooling (28) is in sliding engagement with the frame and arranged to undergo reciprocating motion in a crimping direction (24) into crimping engagement with the terminal and in an opposite return direction (26) away from the terminal. A housing feed mechanism (80, 86, 108, 110, 114, 122, 124, 126) is coupled to the frame and effects the pushing of the insulating housing over the terminal.

Abstract: An applicator (10) for crimping a terminal (14) onto a conductor and inserting the crimped terminal into the housing (16) of a partially assembled connector (12) includes a seating sensor for assuring that the terminal is fully inserted into the housing. A backup member (56) which is arranged to engage side edges (184) of the electrical terminal for preventing axial movement additionally makes electrical contact therewith. The pusher member includes a projection (188) that makes electrical contact with the end of the terminal only when the housing and terminal are fully seated. Electrical leads (102, 146) are electrically connected to the backup member and the pusher member so that continuity can be verified after the connector housing is fully seated. In the event that continuity is not detected, an error signal is generated indicating a malfunction.