Abstract: An arc gage (30) includes a non-electrically conductive housing (42) and a first electrically conductive pin (44) that is disposed therein. The first pin (44) has a first end (44A) disposed within the housing (42) and a second end (44B) disposed outside the housing (42). A second electrically conductive pin (46) that has a third end (46A) within the housing (42) and spaced apart from the first end (44A) forms a gap (52) therebetween. A fourth end (46B) of the second electrically conductive pin (46) is disposed outside the housing (42). The arc gage (30) may be a stand alone device or used as part of a spark checking device that includes a device housing a voltage generator and a wand (26) that is electrically coupled to the power terminal of a voltage generator (34) disposed within the device housing (28).

Abstract: A method of manufacturing a composite uses a hybrid tool which serves both as a form on which constituent materials are applied for bonding or curing into a part in a desired configuration, and as a fixture for holding the bonded or cured materials in the originally applied position during subsequent machining of a peripheral edge of the part. The method includes fabricating a face sheet of composite material having a facing surface configured to the reverse of a desired shape of one surface of a part to be made on the tool. The materials for the part are applied on the face sheet, debulked, bonded or cured, and edge trimmed thereon, all while on the face sheet in the originally applied position.

Abstract: An arc gage (30) includes a non-electrically conductive housing (42) and a first electrically conductive pin (44) that is disposed therein. The first pin (44) has a first end (44A) disposed within the housing (42) and a second end (44B) disposed outside the housing (42). A second electrically conductive pin (46) that has a third end (46A) within the housing (42) and spaced apart from the first end (44A) forms a gap (52) therebetween. A fourth end (46B) of the second electrically conductive pin (46) is disposed outside the housing (42). The arc gage (30) may be a stand alone device or used as part of a spark checking device that includes a device housing a voltage generator and a wand (26) that is electrically coupled to the power terminal of a voltage generator (34) disposed within the device housing (28).

Abstract: A hybrid tool serves as a form on which constituent materials are applied for bonding or curing into a part in a desired configuration. It also serves as a holder for the bonded or cured materials in the originally applied position during subsequent machining. The hybrid tool is made by fabricating a face sheet of composite material having a facing surface configured to the reverse of a desired shape of one surface of a part to be made on the tool. The actual part will be laid up on the facing surface, cured while on the tool, and even trimmed before release. Base structure of the tool holds the facing surface of the face sheet in the desired shape, and includes ground-engaging pads that define an “A” datum plane. The tool aligns a reference plane of the face sheet parallel to the datum plane. A substantially continuous groove in the face sheet, used for trimming the part, opens in the facing surface.

Abstract: A hybrid tool serves as a form on which constituent materials are applied for bonding or curing into a part in a desired configuration. It also serves as a holder for the bonded or cured materials in the originally applied position during subsequent machining. The hybrid tool is made by fabricating a face sheet of composite material having a facing surface configured to the reverse of a desired shape of one surface of a part to be made on the tool. The actual part will be laid up on the facing surface, cured while on the tool, and even trimmed before release. Base structure of the tool holds the facing surface of the face sheet in the desired shape, and includes ground-engaging pads that define an "A" datum plane. The tool aligns a reference plane of the face sheet parallel to the datum plane. A substantially continuous groove in the face sheet, used for trimming the part, opens in the facing surface.