Abstract: The present invention is an apparatus for forming a fabric for an architectural opening covering. The apparatus comprises a joining section, an accumulator, a cutting station, and a stacker. The joining section is configured to join together first, second, third and fourth material strips into a fabric strip. The accumulator is configured to accumulate the fabric strip upon leaving the joining section. The cutting station is configured to sever the fabric strip into an upstream fabric strip and a first downstream fabric strip. The stacker is configured to join the first downstream fabric strip with a second downstream fabric strip to form the fabric.

Abstract: An apparatus for stitching a fabric and/or attaching guide rings to the fabric for possible use in a covering for an architectural opening includes a lift bar to which a top edge of the fabric is connected so the fabric can hang into an underlying housing where a plurality of individually operated clamps are positioned. The clamps can manipulate the fabric as the lift bar is raised or lowered while horizontal tucks are formed in the fabric with a reciprocating tucker blade. A pair of traversing sewing machines are used to stitch and/or attach guide rings to the tuck in an automated operation. After all operations are complete on a tuck, the fabric is raised a predetermined amount so that a repeated operation can be applied to the fabric at a predetermined distance below the first operation where by the fabric can be provided with rows of tucks forming tunnels to which guide rings are attached.

Abstract: An apparatus for forming fabrics for use, by way of example, in coverings for architectural openings includes a system for handling single or multi-layered fabrics by suspending the fabric from a lift tower, threading the fabric through various clamp systems within a housing for the apparatus, and subsequently forming horizontal rows of hobbles, tunnels, and/or attached rings by gripping and releasing the fabric with a vacuum clamp, upper and lower clamps, and a tucker blade clamp while a reciprocating tucker blade forms horizontal tucks in the fabric. The tucks which are selectively treated by forming a tunnel or attaching guide rings. Hobbles can also be formed in one layer of the fabric through use of the vacuum clamp which gathers a portion of one layer of the fabric while the other layer is handled differently. In doing so, hobbles are formed between tucks in the fabric with the hobbles establishing a fabric resembling a Roman shade.

Abstract: An apparatus for applying weft yarns in a cross direction to warp yarns assembled on a beam in parallel aligned relationship and having an adhesive scrim thereon includes a supply roll of the warp yarns on such a beam which are fed downstream of the apparatus by first laying the warp yarns onto a transfer belt to reduce the tension in the yarns and controlling them for application of the weft yarns. A transfer belt and warp yarns are first folded between folding bars into a cylindrical configuration where they are formed around the perimeter of an elongated mandrel having a heated section at its upstream end and a cooling section at its downstream end. The adhesive scrim is softened as the warp yarns pass over the heated section of the mandrel and shortly thereafter, weft yarns are wrapped around the warp yarns and the supporting transfer belt within a rotating tube having a plurality of longitudinally and circumferentially spaced spools of weft yarn disposed on its outer surface.

Abstract: An apparatus for applying weft yarns in a cross direction to warp yarns assembled on a beam in parallel aligned relationship and having an adhesive scrim thereon includes a supply roll of the warp yarns on such a beam which are fed downstream of the apparatus by first laying the warp yarns onto a transfer belt to reduce the tension in the yarns and controlling them for application of the weft yarns. A transfer belt and warp yarns are first folded between folding bars into a cylindrical configuration where they are formed around the perimeter of an elongated mandrel having a heated section at its upstream end and a cooling section at its downstream end. Weft yarns are wrapped around the warp yarns and the supporting transfer belt within a rotating tube having a plurality of longitudinally and circumferentially spaced spools of weft yarn disposed on its outer surface.

Abstract: An apparatus for applying weft yarns in a cross direction to warp yarns assembled on a beam in parallel aligned relationship and having an adhesive scrim thereon includes a supply roll of the warp yarns on such a beam which are fed downstream of the apparatus by first laying the warp yarns onto a transfer belt to reduce the tension in the yarns and controlling them for application of the weft yarns. A transfer belt and warp yarns are first folded between folding bars into a cylindrical configuration where they are formed around the perimeter of an elongated mandrel having a heated section at its upstream end and a cooling section at its downstream end. The adhesive scrim is softened as the warp yarns pass over the heated section of the mandrel and shortly thereafter, weft yarns are wrapped around the warp yarns and the supporting transfer belt within a rotating tube having a plurality of longitudinally and circumferentially spaced spools of weft yarn disposed on its outer surface.