Abstract: A suspension system can include an air spring, an air reservoir external to the air spring, and a flow control device which variably restricts flow of air between the air spring and the air reservoir. Flow between the air spring and the air reservoir may be permitted in response to compliance of the suspension system, and the air spring can have an internal air volume at least 2½ times as great may permit flow between the air spring and the air reservoir in response to a predetermined pressure differential level across the flow control device. Multiple air reservoirs can be internal to an axle, or other suspension system or vehicle component, and can be isolated from each other.

Abstract: A hanger for axle/suspension systems of a heavy-duty vehicle includes an outboard wall spaced apart from an inboard wall. The outboard wall is connected to the inboard wall via a front wall. The outboard wall and the inboard wall are formed with an aligned opening extending through the outboard wall and the inboard wall. A top plate connected to the inboard wall, the outboard wall and the front wall. The top plate is formed with at least one circular opening or laterally oriented oblong-round opening and at least one laterally slotted opening. A fastener is disposed through the at least one circular opening or oblong-round opening. A second fastener is disposed through the at least one laterally slotted opening for mounting the hanger to a frame of the heavy-duty vehicle.

Abstract: A hanger for axle/suspension systems of a heavy-duty vehicle includes an outboard wall spaced apart from an inboard wall. The outboard wall is connected to the inboard wall via a front wall. The outboard wall and the inboard wall are formed with an aligned opening extending through the outboard wall and the inboard wall. A top plate connected to the inboard wall, the outboard wall and the front wall. The top plate is formed with at least one circular opening or laterally oriented oblong-round opening and at least one laterally slotted opening. A fastener is disposed through the at least one circular opening or oblong-round opening. A second fastener is disposed through the at least one laterally slotted opening for mounting the hanger to a frame of the heavy-duty vehicle.

Abstract: A suspension system can include an air spring, an air reservoir external to the air spring, and a flow control device which variably restricts flow of air between the air spring and the air reservoir. Flow between the air spring and the air reservoir may be permitted in response to compliance of the suspension system, and the air spring can have an internal air volume at least 2½ times as great may permit flow between the air spring and the air reservoir in response to a predetermined pressure differential level across the flow control device. Multiple air reservoirs can be internal to an axle, or other suspension system or vehicle component, and can be isolated from each other.

Abstract: An axle-to-beam connection for axle/suspension systems includes a pair of U-bolt brackets that extend generally to or beyond a selected centerline of the axle. The U-bolt brackets are located a distance from one another so that the distance between the U-bolt brackets is equivalent to or preferably less than the outside diameter of the axle resulting in a slight deformation of the axle and a compressive preload between the axle and the U-bolt brackets when the axle is seated between the U-bolt brackets. A weld is placed between the U-bolt brackets and the axle at or beyond the horizontal centerline of the axle within the residual compressive stress field on the axle created by the interference fit of the axle into the U-boll brackets. Means for securing connection of the axle to the beam includes a U-boll or other similar means to provide additional locating support to the axle.

Abstract: A frame for a heavy-duty vehicle includes a pair of spaced-apart, parallel, elongated and longitudinally extending main members. Each one of a pair of hangers is attached to and depends below a respective one of the main members. An axle/suspension system is mounted on the hangers. A vertically disposed brace structure extends between and is attached to the hangers and the main members. The brace structure includes a hanger cross member disposed perpendicularly between the hangers and a pair of inclined members each of which extend between and are attached to the hanger cross member and to a respective one of the main members or to a respective one of the main members and a respective one of the hangers. The brace structure efficiently dissipates loads from the axle/suspension system into the frame adjacent the hangers and eliminates the need for additional cross members within the frame.

Abstract: An axle-to-beam connection for axle/suspension systems includes a pair of U-bolt brackets that extend generally to or beyond a selected centerline of the axle. The U-bolt brackets are located a distance from one another so that the distance between the U-bolt brackets is equivalent to or preferably less than the outside diameter of the axle resulting in a slight deformation of the axle and a compressive preload between the axle and the U-bolt brackets when the axle is seated between the U-bolt brackets. A weld is placed between the U-bolt brackets and the axle at or beyond the horizontal centerline of the axle within the residual compressive stress field on the axle created by the interference fit of the axle into the U-boll brackets. Means for securing connection of the axle to the beam includes a U-boll or other similar means to provide additional locating support to the axle.

Abstract: A frame for a heavy-duty vehicle includes a pair of spaced-apart, parallel, elongated and longitudinally extending main members. Each one of a pair of hangers is attached to and depends below a respective one of the main members. An axle/suspension system is mounted on the hangers. A vertically disposed brace structure extends between and is attached to the hangers and the main members. The brace structure includes a hanger cross member disposed perpendicularly between the hangers and a pair of inclined members each of which extend between and are attached to the hanger cross member and to a respective one of the main members or to a respective one of the main members and a respective one of the hangers. The brace structure efficiently dissipates loads from the axle/suspension system into the frame adjacent the hangers and eliminates the need for additional cross members within the frame.

Abstract: A movable subframe for a tractor-trailer includes a pair of elongated spaced-apart main members extending longitudinally relative to the tractor-trailer, at least one cross member extending between and being attached to the main members, and a retractable pin mechanism for selectively securing the position of the subframe relative to a body of the tractor-trailer. At least one of the main members includes at least one opening for receiving a pin of the retractable pin mechanism. The main member opening is formed in a shape, such as a D-shape, which reduces or minimizes distortion of the main member adjacent the top of the opening that is associated with forming of the main member.

Abstract: A primary frame for a heavy-duty vehicle includes a pair of spaced-apart, parallel, elongated and longitudinally extending main members. Each one of a pair of hangers is attached to and depends below a respective one of the main members. An axle/suspension system is mounted on the hangers. A vertically disposed brace structure extends between and is attached to the hangers or, alternatively, to both the hangers and the main members. The brace structure includes a hanger cross member disposed perpendicularly between the hangers and a pair of inclined members each of which extend between and are attached to the hanger cross member and a respective one of the main members or an upper wing of a respective one of the hangers. The brace structure efficiently dissipates loads from the axle/suspension system into the primary frame adjacent the hangers and eliminates the need for additional cross members within the frame.

Abstract: A shallow nose platform trailer provides improved load carrying capability due to its reduced platform height and thus increased volume capability. The trailer includes a pair of parallel, longitudinal main I-beams and a pair of channel beam side rails defining a height of about three and one-half inches (89 mm) at the forward portion of the trailer adjacent the kingpin. The webs and lower flanges of the I-beams curve downwardly to the rear and define a height of approximately twenty-five inches (635 mm) along the central and rear portion of the trailer. An apron plate extending between the forward portions of the I-beams carries and disperses the forces imposed on the trailer and longitudinal I-beams by the kingpin and fifth wheel. The apron plate defines a V-shaped notch at its rear. A plurality of transverse beams support a deck having an upper surface flush with the longitudinal I-beams and side rails.