Abstract: In a rotary electric machine having a rotor core of a skew structure, when one of the core blocks is sequentially stacked on the other of the core blocks to form a step skew, a communication reference groove is formed along an axial direction of the rotor core by aligning a side section of a short protruding section in one core block with a side section of the long protruding sections in the other core block, and by aligning a side section of a long protruding section in one core block with a side section of a short protruding section in the other core block. The core blocks are correctly stacked by aligning the side section of the long protruding sections with the side section of the short protruding sections.

Abstract: In a rotary electric machine having a rotor core of a skew structure, when one of the core blocks is sequentially stacked on the other of the core blocks to form a step skew, a communication reference groove is formed along an axial direction of the rotor core by aligning a side section of a short protruding section in one core block with a side section of the long protruding sections in the other core block, and by aligning a side section of a long protruding section in one core block with a side section of a short protruding section in the other core block. The core blocks are correctly stacked by aligning the side section of the long protruding sections with the side section of the short protruding sections.

Abstract: A stator coil production method using a plurality of shaping press pairs. A stator coil is made up of in-slot portions to be disposed in slots of a stator core and coil-end portions each of which extends every adjacent two of the in-slot portions. Each of the shaping press pairs has a die and a punch disposed on both sides of a conductor wire travel path. The method includes a first step of moving the die and the punch close to each other to shape a portion of a conductor wire into one of the coil-end portions, and a second step of bringing adjacent two of the shaping press pairs close to each other and simultaneously moving one of the adjacent two of the shaping press pairs in a direction perpendicular to the conductor wire to shape a portion of the conductor wire into one of the in-slot portion.

Abstract: A stator coil producing method and a stator coil production machine. The stator coil is used in an electric rotating machine. The stator coil production machine includes a rotary retainer which retains and moves shaping press pairs along a looped path to press or shape portions of a conductor wire into in-slot portions to be disposed in slots of a stator core and coil-end portions which extend outside the slots. The method comprises a coil-end portion shaping step of bringing press members of each of the shaping press pairs close to each other in sequence to shape the coil-end portions and an in-slot portion shaping step of advancing the shaping press pairs on the looped path in contact with the cam mechanism and also moving selected ones of the shaping press pairs in sequence in a direction perpendicular to the path to shape the in-slot portions.

Abstract: A stator coil producing method and a stator coil production machine. The stator coil is used in an electric rotating machine. The stator coil production machine includes a rotary retainer which rotates to move shaping press pairs along a looped path. The rotary retainer has retaining holes through which the shaping press pairs are retained. The retaining holes are shaped to permit the shaping press pairs to move along the looped path, thereby pressing or shaping portions of a conductor wire into in-slot portions to be disposed in slots of a stator core and coil-end portions each of which is to extend between adjacent two of the in-slot portions outside the slots. The method comprises an in-slot portion shaping step of shaping portions of the insulator-coated conductor wire into the in-slot portions and a coil-end portion shaping step of shaping portions of the insulator-coated conductor wire into the coil-end portions.

Abstract: A stator coil producing method and a stator coil production machine. The stator coil is used in an electric rotating machine. The stator coil production machine includes a rotary retainer which rotates to move shaping press pairs along a looped path. The rotary retainer has retaining holes through which the shaping press pairs are retained. The retaining holes are shaped to permit the shaping press pairs to move along the looped path, thereby pressing or shaping portions of a conductor wire into in-slot portions to be disposed in slots of a stator core and coil-end portions each of which is to extend between adjacent two of the in-slot portions outside the slots. The method comprises an in-slot portion shaping step of shaping portions of the insulator-coated conductor wire into the in-slot portions and a coil-end portion shaping step of shaping portions of the insulator-coated conductor wire into the coil-end portions.

Abstract: A stator coil production method using a plurality of shaping press pairs. A stator coil is made up of in-slot portions to be disposed in slots of a stator core and coil-end portions each of which extends every adjacent two of the in-slot portions. Each of the shaping press pairs has a die and a punch disposed on both sides of a conductor wire travel path. The method includes a first step of moving the die and the punch close to each other to shape a portion of a conductor wire into one of the coil-end portions, and a second step of bringing adjacent two of the shaping press pairs close to each other and simultaneously moving one of the adjacent two of the shaping press pairs in a direction perpendicular to the conductor wire to shape a portion of the conductor wire into one of the in-slot portion.

Abstract: A stator coil producing method and a stator coil production machine. The stator coil is used in an electric rotating machine. The stator coil production machine includes a rotary retainer which retains and moves shaping press pairs along a looped path to press or shape portions of a conductor wire into in-slot portions to be disposed in slots of a stator core and coil-end portions which extend outside the slots. The method comprises a coil-end portion shaping step of bringing press members of each of the shaping press pairs close to each other in sequence to shape the coil-end portions and an in-slot portion shaping step of advancing the shaping press pairs on the looped path in contact with the cam mechanism and also moving selected ones of the shaping press pairs in sequence in a direction perpendicular to the path to shape the in-slot portions.

Abstract: A method of manufacturing a yoke of an electric rotary machine is disclosed. The manufacturing method includes providing a cutout steel plate having one end formed with a plurality of concave portions and the other end formed with a plurality of protrusions, rolling the cutout steel plate into a cylindrical shape until a distal end of each protrusion faces the inlet of each concave portion, inserting the protrusions into the concave portions, respectively, in a circumferential direction, and conducting punch-caulking press on each protrusion at near-wall areas on both sides thereof in close proximity to indents of each concave portion to form localized expanding portions at the near-wall areas on both sides of each protrusion while causing the localized expanding portions to flow axially outward to be fitted into the indents of each concave portion, respectively.

Abstract: A yoke 1 and method of manufacturing a yoke are disclosed. A cutout steel plate 6 is prepared and rolled into a cylindrical shape to allow protrusions 7 to be inserted to concave portions 8, after which punch caulking P is carried out on near-wall areas of respective sidewalls of one of each protrusion and each concave portion. This causes localized expanding portions 10, 10A, formed on the relevant sidewalls, to be filled in associated indents 9, 9A formed on the other one of each protrusion and each concave portion, mechanically jointing the protrusions and the concave portions to form the yoke 1.

Abstract: Residual stress generated in strip metal W is removed by annealing the strip metal W which has gone through a pressing process, and a compressing process is implemented thereafter whereby, as portions hardened due to work-hardening (in particular, folded portions 121) can be softened, the strip metal W which has gone through the pressing process can be easily compressed so that the radius of curvature of the folded portions 121 is reduced to a predetermined dimension, thereby making it possible to improve the dimensional accuracy of the finished fin 120 even if the fin 120 is made of a metal having a relatively high hardness (stainless steel).

Abstract: Residual stress generated in strip metal W is removed by annealing the strip metal W which has gone through a pressing process, and a compressing process is implemented thereafter whereby, as portions hardened due to work-hardening (in particular, folded portions 121) can be softened, the strip metal W which has gone through the pressing process can be easily compressed so that the radius of curvature of the folded portions 121 is reduced to a predetermined dimension, thereby making it possible to improve the dimensional accuracy of the finished fin 120 even if the fin 120 is made of a metal having a relatively high hardness (stainless steel).