Abstract: An improved convector plate is provided for a batch coil annealing furnace. The plate includes a top annular plate, an identical bottom annular plate and an annular diverter plate in between. A plurality of slotted openings are provided in the top and bottom plates which extend radially outwardly from a first imaginary circle spaced from the inner peripheral edge of the top and bottom plates to an imaginary second circle spaced inwardly from the top and bottom plate's outer peripheral edge. The annular diverter plate is radially centered within the slotted openings. When the convector plate is placed between the edges of two coils, furnace atmosphere flows into the convector plate in the space between the top and bottom plates and is directed by the diverter plate into the slotted openings which are now covered by the coil edges thus establishing improved convective heat transfer rates with the coil edges resulting in shorter annealing process times.

Abstract: A heat exchanger includes a long, thin-shelled heat transfer tube closed at one end and secured at the other end to a manifold collar which has an exhaust tube extending from the center thereof and a manifold housing extending from the collar side opposite that from which the heat transfer tube extends. A plurality of longitudinally extending distributor tubes extend from the heat transfer tube through the collar in fluid communication with a sealed manifold chamber and a plurality of orifices spaced at longitudinal increments along the length of each distributor tube permits the wind mass in the manifold chamber to exit the orifices as high speed, free-standing gas jets for impingement against the interior of the heat transfer tube so that the heat transfer tube acts either as a heat source or as a heat sink.

Abstract: A temperature probe is disclosed for determining the temperature at which residual oils can be vaporized from cold rolled strip without producing free carbon. The probe includes an open ended first tubular member with a burner mounted at one end of the first tubular member for closing the end thereof so that the burner fires its products of combustion through the first tubular member and out the other end thereof. A closed end second tubular member concentrically receives the first tubular member to define an annular heat space therebetween and has an exhaust port in fluid communication with said annular heat space adjacent the burner.

Abstract: An improved seal arrangement is disclosed for use in batch coil annealing furnaces. The furnace has extending from its base a pair of cylindrical upright supports having exposed membrane engaging seal edges and between which an underpressure chamber is formed. The inner cover which removably rests on the base, has an annular top plate extending radially outwardly from its sidewall adjacent the cover's bottom end. Extending vertically downwardly from the top plate are concentric inner and outer clamp mechanisms which clamp flat annular elastomer seal therebetween. An overpressure chamber is formed between the seal and the top plate and when the inner cover is seated on the base, an underpressure chamber is formed between the seal and the upright supports.

Abstract: Method and apparatus is disclosed for heat treating coiled, metal strip in bell shaped annealing furnaces employing an annealing stand upon which coils of strip are vertically stacked. An inner cover removably sealed to the stand surrounds the coil and an outer cover surrounds the inner cover. A vacuum is drawn within the inner cover while the work is being preheated to volatize oil on the coil into hydrocarbon vapors and permit the hydrocarbons to be drawn off prior to annealing so that carbon soot formation does not occur. A unique concentric, two seal arrangement is disclosed which provides for drawing a vacuum between the seals to positively seal the inner cover to the base while providing a fail safe mechanism for monitoring the process thus permitting a potentially explosive reducing atmosphere, such as pure hydrogen, to be used in the annealing furnace in a safe manner.

Abstract: Method and apparatus is disclosed for heat treating coiled, metal strip in bell shaped annealing furnaces employing an annealing stand upon which coils of strip are vertically stacked. An inner cover removably sealed to the stand surrounds the coil and an outer cover surrounds the inner cover. A vacuum is drawn within the inner cover while the work is being preheated to volatize oil on the coil into hydrocarbon vapors and permit the hydrocarbons to be drawn off prior to annealing so that carbon soot formation does not occur. A unique concentric, two seal arrangement is disclosed which provides for drawing a vacuum between the seals to positively seal the inner cover to the base while providing a fail safe mechanism for monitoring the process thus permitting a potentially explosive reducing atmosphere, such as pure hydrogen, to be used in the annealing furnace in a safe manner.

Abstract: An improved batch coil furnace is disclosed in that the annealing stand or base of the furnace is provided with a source for auxiliary heating or cooling of the work. A cylindrical containment wall is heated by hot burner products of combustion convectively impinging the outside surface of the containment wall. A unique jet tube impingement bundle is positioned within the base to form the recirculating cover atmosphere into jet streams which convectively impinge the inside surface of the containment wall. The furnace atmosphere is thus heated prior to being recirculated into the inner cover with the result that the temperatures of all the coils within the inner cover are more uniform. Provisions are made for cooling the outside surface of the containment wall after the coils have been heated to their transformation temperature.

Abstract: A high temperature, low NO.sub.x industrial furnace uses coal-fired burners placed in an arcuate heat track conduit which heats an arcuately configured wall member extending through an opening in the heat track conduit. The heated portion of the wall member rotates out of the heat track conduit to indirectly heat a bundle or bank of heat exchange tubes while an unheated wall portion moves into the opening vacated by the heated wall portion. The regenerative heated wall member thus permits the heat exchange tube bundle to be heated to high temperature without exposure to the burner products of combustion. The coal-fired burners are operated substoichiometrically to produce combustibles and a free-standing, jet entrainment arrangement is utilized to achieve staged combustion to avoid NO.sub.x formation.

Abstract: An improved convective heat transfer arrangement is disclosed achieving overall heat transfer efficiencies in the neighborhood of 30 Btu/(hr. ft.sup.2 .degree.F.). A heat transfer conduit including a heat transfer wall is axially divided into a plurality of axially extending heat transfer chambers by a plurality of transversely extending baffles. Each baffle is especially configured to have an axially extending recess formed therein through which extends an orifice opening. Heat transfer gas pumped through the conduit cascades through the heat transfer chambers forming and reforming nascent free standing jet streams through each baffle orifice which impinge the heat transfer wall to achieve very high heat transfer coefficients while efficiently utilizing the available heat in the heat transfer gas.

Abstract: An improved cooling cover is disclosed for use in bell shaped annealing furnaces. The cooling cover includes a jet nozzle orifice arrangement which develops jet streams from a low pressurized supply of air at ambient temperature in the plenum chamber of the cooling cover. A multitude of free standing jet streams thus impinge the inner cover of the bell shaped annealing stand to produce improved cooling times. Importantly, the plenum chamber includes strategically placed axial jet pump outlets which are effective to draw the jet streams from the cooling cover after they have been in heat transfer contact with the inner cover in a distribution pattern which is not altered so that the work or coils within the inner cover can be more uniformly cooled than heretofore possible.

Abstract: Modifications are provided to a standard, batch type industrial heat treat furnace of a hot wall design which permit the furnace to be operated efficiently at high temperatures. The furnace is of a cylindrical design having a forward heat treat chamber and a rearward plenum chamber with a flat bulkhead plate in-between the chambers. The bulkhead has exit and inlet openings permitting wind mass to flow to the heat treat chamber and back to the plenum chamber. The bulkhead has a plurality of radially extending slits formed therein which permit the bulkhead to remain flat despite temperature and pressure gradients resulting in expansion/contraction of the bulkhead. Additionally, the furnace includes a closed end muffle within the heat treat chamber into which work to be heat treated is placed. A water cooled spring biasing support is provided for the closed end of the muffle to resist downward deformation of the muffle at high temperatures.

Abstract: A simplified, low cost absorption heat pump includes a single pressure vessel having first and second insulated compartments in unrestricted fluid communication with one another and containing, hermetically sealed, a working medium. A heat transfer ar is used to maintain the compartments at differential temperatures, but equal pressures so that the absorption cycle proceeds in a two-stage, batch mode, namely boiling of the working medium in the first compartment and simultaneous condensing in the second compartment during the first stage and evaporating in the second compartment and simultaneous absorbing in the first compartment during the second stage. The heat transfer arrangement then utilizes the heat given off or taken in during the absorption cycle for heating/air conditioning in a conventional manner.

Abstract: An industrial gas burner is disclosed which operates at low air/fuel ratios to avoid NO.sub.x formation without carbon sooting. The burner includes a refractory block having a cylindrically stepped throat passage extending therethrough, a housing adjacent the inlet end of the refractory block and a swirl plate inbetween the block and housing. Vane passages in the swirl plate provide fluid communication between the throat passage and an annular entrainment passage in the housing. A plurality of circumferentially spaced gas jet nozzles in the entrainment passage cause jet entrainment and mixing of fuel and combustion air which is ported to the entrainment chamber. The jet streams of mixed air/fuel impinge the swirl plate whereat the mixture undergoes a further mixing because of the pressure drop and swirling therein. The swirling air/fuel mixture is thus intimately and thoroughly mixed when it exits the swirl plate as a swirling mass at the entry end of the throat passage where it is ignited.

Abstract: An improved convective heat transfer arrangement is disclosed achieving overall heat transfer efficiencies in the neighborhood of 30 Btu/(hr. ft.sup.2 .degree. F.). A heat transfer conduit including a heat transfer wall is axially divided into a plurality of axially extending heat transfer chambers by a plurality of transversely extending baffles. Each baffle is especially configured to have an axially extending recess formed therein through which extends an orifice opening. Heat transfer gas pumped through the conduit cascades through the heat transfer chambers forming and reforming nascent free standing jet streams through each baffle orifice which impinge the heat transfer wall to achieve very high heat transfer coefficients while efficiently utilizing the available heat in the heat transfer gas.

Abstract: A radiant tube heater is provided for a gas fired burner which fires heated products of combustion into an inner longitudinally-extending tube which is concentrically pinned to an outer longitudinally-extending tube which in turn is concentrically mounted within a heat transfer, tube which radiates heat to work. The outer and inner transfer tubes have closed axial ends opposite the burner and the inner tube is radially spaced closely adjacent the outer tube to define an annular heat transfer passage therebetween. A specific hole size pattern in the inner and outer tubes in combination with the radial distance of the heat transfer passage insure long path gas flow lengths which promote laminar flow and even heat distribution along the length thereof thus producing a radiant tube which radiates heat uniformly from the heat transfer tube to the work along its length.

Abstract: A high temperature, low NO.sub.x industrial furnace coal-fired burners placed in an arcuate heat track conduit which heats an arcuately configured wall member extending through an opening in the heat track conduit. The heated portion of the wall member rotates out of the heat track conduit to indirectly heat a bundle or bank of heat exchange tubes while an unheated wall portion moves into the opening vacated by the heated wall portion. The regenerative heated wall member thus permits the heat exchange tube bundle to be heated to high temperature without exposure to the burner products of combustion. The coal-fired burners are operated substoichiometrically to produce combustibles and a free-standing, jet entrainment arrangement is utilized to achieve staged combustion to avoid NO.sub.x formation.

Abstract: An industrial electrical, vacuum furnace for ion processing of work is provided with an improved feed-through interlock and insulator arrangement. A sealed interlock chamber on the furnace door is in fluid communication with the furnace's heat treat chamber. A bellows outside of the interlock chamber is in fluid communication therewith. When a vacuum is drawn in the heat treat chamber, the bellows distends into a collapsed position to provide a firmly clamped electrical connection with the feed-through which extends through the door into the interlock chamber. The feed-through is thus pinned by the bellows at one end and a V-shaped pulley guide arrangement within the furnace controls thermal distortion of the feed-through.

Abstract: A hybrid burner system is disclosed which incorporates features of continuous burners and pulse combustion devices. A combustion chamber is fitted with one-way air inlet valves, an orificed or small sized exhaust outlet valve and a pressurized, gas inlet which is externally actuated in a periodic manner to produce combustion pulses during operation. The combustion pulses generate heat, force the products of combustion from the burner chamber and cause combustion air to periodically enter the chamber in a self-aspirating manner. Combustion occurs silently during the entire time the fuel is externally pulsed because of the way a fuel/air mixture is developed in a chamber which is filled with combustion air prior to fuel introduction. A spark plug electrode-stabilizing rod arrangement insures consistent ignition while a flame front is stabilized and propagated.

Abstract: An in situ thermal system is disclosed for enhanced oil recovery and the like from a subterranean formation. The system pressurizes the formation with water whereupon the entire formation is heated to relatively high temperatures in the absence of gas formation to significantly decrease the viscosity of substantially all the crude in the formation and permit recovery thereof. A down hole, fuel fired radiant tube burner of long length is provided to achieve the desired heat patterns within the formation. The burner includes three concentric, closed end tubes with the innermost tube containing a burner and spaced closely adjacent the intermediate tube. A hole pattern in the innermost and intermediate tube establishes a laminar flow of the burner's products of combustion therebetween which modifies the radiation heat flux pattern so that uniform heat is emitted from the outermost tube along its length.

Abstract: A high temperature gas fired heat transfer system ideally suited for melting metals is disclosed. The system generates a heated, reducing furnace atmosphere which prevents formation of metal oxides when the metal is melted. A unique arrangement is provided to draw a portion of the reducing atmosphere from the furnace and combust the drawn furnace atmosphere with high speeds jets of preheated combustion air which convectively impinge and heat the surface of an object to a super heat temperature. That surface is then moved into the furnace enclosure to indirectly heat by radiation and melt the metal at high throughput rates.