Patents by Inventor Kodai Miura

Kodai Miura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220165464
    Abstract: Provided is an alloy powder capable of obtaining a magnetic member therefrom in which the frequency FR is extremely high. The powder for the magnetic member is composed of a plurality of flaky particles. These flaky particles are composed of an Fe-based alloy including: 6.5% by mass or more and 32.0% by mass or less of Ni; 6.0% by mass or more and 14.0% by mass or less of Al; 0% by mass or more and 17.0% by mass or less of Co; and 0% by mass or more and 7.0% by mass or less of Cu; the balance being Fe and unavoidable impurities. The average thickness Tav of this powder is 3.0 ?m or less. The saturation magnetization Ms of this powder is 0.9 T or more. The coercive force iHc of this powder is 16 kA/m or more. This Fe-based alloy has a structure resulting from spinodal decomposition.
    Type: Application
    Filed: March 13, 2020
    Publication date: May 26, 2022
    Inventors: Kodai Miura, Toshiyuki Sawada, Ryohei Hosomi
  • Publication number: 20220119713
    Abstract: Provided is a powder which has a high saturation magnetic flux density and excellent flame retardancy. This powder is a flame retardant powder for a magnetic member, and includes a plurality of flaky particles. These particles are composed of an Fe—Si-based alloy containing 7% by mass or more and 12% by mass or less of Si. The content of Si in terms of percentage by mass, P(Si), in this alloy and the flame retardancy parameter PNF satisfy the following mathematical formulae (I) and (II): (?0.97×P(Si)+13.0)<PNF?10 (I), PNF=D50×TD/? (II), wherein, D50 represents the median diameter of the powder, TD represents the tap density of the powder, and ? represents the true density of the powder.
    Type: Application
    Filed: December 17, 2019
    Publication date: April 21, 2022
    Inventors: Kodai Miura, Toshiyuki Sawada, Ryosuke Ochi
  • Patent number: 11276516
    Abstract: There is provided a magnetic powder for high frequency use including, in percent by mass, 0.2 to 5.0% C and at least one selected from Group IV to VI elements, Mn, and Ni in a total of 0.1 to 30%, the balance being Fe or/and Co, inclusive 0% for Co), and incidental impurities, wherein the saturation magnetization exceeds 1.0 T and satisfies Expression (1): Co%/(Co%+Fe%)?0.50. According to the magnetic powder, there is provided a metal magnetic powder having a saturation magnetization exceeding 1.0 T and also having a high FR of 200 MHz or more and a magnetic resin composition including the metal magnetic powder.
    Type: Grant
    Filed: October 26, 2017
    Date of Patent: March 15, 2022
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Toshiyuki Sawada, Kodai Miura
  • Patent number: 11081267
    Abstract: A flaky powder for high frequency application is provided, wherein the flaky powder contains 1.5 to 3.0 mass % C, 10 to 20 mass % Cr, 0.03 to 0.30 mass % N, and the balance being Fe and incidental impurities, and has an average particle diameter of 200 ?m or less, an average thickness of 5 ?m or less, an average aspect ratio of 5 or more, a saturation magnetization of more than 1.0 T, and a frequency (FR) of 200 MHz or more at which tan ? reaches 0.1. Based on the flaky powder, a novel magnetic flaky metal powder having a saturation magnetization exceeding 1.0 T and exhibiting a high FR of 200 MHz or more, and magnetic sheets including the magnetic flaky metal powder are provided.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: August 3, 2021
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Toshiyuki Sawada, Kodai Miura
  • Patent number: 10804014
    Abstract: Provided is a flaky soft magnetic powder composed of an Fe—Si—Al alloy containing Si: 5.5 to 10.5 mass %, Al: 4.5 to 8.0 mass %, and Fe and incidental impurities: balance, wherein the flaky powder exhibits a ratio (D50/TD) of 35 to 92 where D50 represents the average particle size (?m) of the powder and TD represents the tap density (Mg/m3) of the powder, and the flaky powder exhibits a coercive force of 239 to 479 A/m as measured under application of a magnetic field in an in-plane direction of the flaky powder. The flaky soft magnetic powder exhibits superior sheet formability and has high magnetic permeability.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: October 13, 2020
    Assignee: Sanyo Special Steel Co., Ltd.
    Inventors: Tetsuji Kuse, Kodai Miura, Fumihiro Maezawa, Toshiyuki Sawada
  • Publication number: 20190267169
    Abstract: There is provided a magnetic powder for high frequency use including, in percent by mass, 0.2 to 5.0% C and at least one selected from Group IV to VI elements, Mn, and Ni in a total of 0.1 to 30%, the balance being Fe or/and Co, inclusive 0% for Co), and incidental impurities, wherein the saturation magnetization exceeds 1.0 T and satisfies Expression (1): Co%/(Co%+Fe%)?0.50. According to the magnetic powder, there is provided a metal magnetic powder having a saturation magnetization exceeding 1.0 T and also having a high FR of 200 MHz or more and a magnetic resin composition including the metal magnetic powder.
    Type: Application
    Filed: October 26, 2017
    Publication date: August 29, 2019
    Inventors: Toshiyuki Sawada, Kodai Miura
  • Publication number: 20190206596
    Abstract: A flaky powder for high frequency application is provided, wherein the flaky powder contains 1.5 to 3.0 mass % C, 10 to 20 mass % Cr, 0.03 to 0.30 mass % N, and the balance being Fe and incidental impurities, and has an average particle diameter of 200 ?m or less, an average thickness of 5 ?m or less, an average aspect ratio of 5 or more, a saturation magnetization of more than 1.0 T, and a frequency (FR) of 200 MHz or more at which tan ? reaches 0.1. Based on the flaky powder, a novel magnetic flaky metal powder having a saturation magnetization exceeding 1.0 T and exhibiting a high FR of 200 MHz or more, and magnetic sheets including the magnetic flaky metal powder are provided.
    Type: Application
    Filed: October 23, 2017
    Publication date: July 4, 2019
    Inventors: Toshiyuki SAWADA, Kodai MIURA
  • Publication number: 20170256345
    Abstract: Provided is a flaky soft magnetic powder composed of an Fe—Si—Al alloy containing Si: 5.5 to 10.5 mass %, Al: 4.5 to 8.0 mass %, and Fe and incidental impurities: balance, wherein the flaky powder exhibits a ratio (D50/TD) of 35 to 92 where D50 represents the average particle size (gm) of the powder and TD represents the tap density (Mg/m3) of the powder, and the flaky powder exhibits a coercive force of 239 to 479 A/m as measured under application of a magnetic field in an in-plane direction of the flaky powder. The flaky soft magnetic powder exhibits superior sheet formability and has high magnetic permeability.
    Type: Application
    Filed: February 28, 2017
    Publication date: September 7, 2017
    Inventors: Tetsuji Kuse, Kodai Miura, Fumihiro Maezawa, Toshiyuki Sawada