Patents by Inventor Kohji Inokuchi
Kohji Inokuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9222161Abstract: The magnesium alloy sheet disclosed herein has dispersed therein particles of an intermetallic compound containing an additive element (e.g., Al) and Mg (a typical example of which is Mg17Al12), and the ratio obtained by dividing the diffraction intensity of the main diffraction plane (4,1,1) of the intermetallic compound by the diffraction intensity of the c plane (0,0,2) of the Mg alloy phase in an XRD analysis of the surface of the sheet is 0.040 or more. The method includes: a casting step of producing a cast material composed of a magnesium alloy containing an additive element by continuous casting; a heat treatment step of holding the cast material at 400° C. or higher and then cooling the cast material at a cooling rate of 30° C/min or less to produce a heat-treated material; and a rolling step of subjecting the heat-treated material to warm rolling to produce a rolled sheet.Type: GrantFiled: November 8, 2011Date of Patent: December 29, 2015Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Ryuichi Inoue, Kohji Inokuchi, Yukihiro Oishi, Nozomu Kawabe
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Patent number: 9181608Abstract: A magnesium alloy sheet is made of a magnesium alloy containing Al. Particles of an intermetallic compound containing at least one of Al and Mg are present in the sheet in a dispersed state. The sheet includes an oxide film which extends substantially over the surface of the sheet and which has a uniform thickness. The average size of the particles of the intermetallic compound is 0.5 ?m or less. The percentage of the total area of the particles is 11% or less. Therefore, the magnesium alloy sheet is excellent corrosion resistance. A magnesium alloy structural member is provided.Type: GrantFiled: January 25, 2011Date of Patent: November 10, 2015Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Masahiro Yamakawa, Takayasu Sugihara, Osamu Mizuno, Kohji Inokuchi, Mitsutaka Tsubokura
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Patent number: 8906294Abstract: A magnesium alloy material having excellent impact resistance is provided. The magnesium alloy material is composed of a magnesium alloy that contains more than 7.5% by mass of Al and has a Charpy impact value of 30 J/cm2 or more. Typically, the magnesium alloy material has an elongation of 10% or more at a tension speed of 10 m/s in a high-speed tensile test. The magnesium alloy is composed of a precipitate, typically made of an intermetallic compound containing at least one of Al and Mg, and contains particles having an average particle size of 0.05 ?M or more and 1 ?m or less dispersed therein. The total area of the particles accounts for 1% by area or more and 20% by area or less. The magnesium alloy material containing fine precipitate particles dispersed therein has high impact absorption capacity through dispersion strengthening and has excellent impact resistance.Type: GrantFiled: December 6, 2010Date of Patent: December 9, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Osamu Mizuno, Nobuyuki Okuda, Koji Mori, Masahiro Yamakawa, Masayuki Nishizawa, Takayasu Sugihara, Kohji Inokuchi, Nozomu Kawabe
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Publication number: 20140308157Abstract: A magnesium alloy material having high corrosion resistance is provided. The magnesium alloy material contains a magnesium alloy containing 7.3% to 16% by mass Al, wherein a region having an Al content of 0.8x % by mass or more and 1.2x % by mass or less occupies 50% by area or more, a region having an Al content of 1.4x % by mass or more occupies 17.5% by area or less, wherein x % by mass denotes the Al content of the entire magnesium alloy material, and there is substantially no region having an Al content of 4.2% by mass or less. The magnesium alloy material has small variations in Al concentration and includes a few regions having a very low Al content, thereby effectively preventing and retarding local corrosion. Thus, the magnesium alloy material has higher corrosion resistance than die-cast components having the same Al content.Type: ApplicationFiled: December 28, 2011Publication date: October 16, 2014Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Masahiro Yamakawa, Masatada Numano, Takayasu Sugihara, Yugo Kubo, Kohji Inokuchi, Osamu Mizuno
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Publication number: 20140008232Abstract: Provided is a metal member including a metal substrate and a covering layer disposed on a surface of the metal substrate, where the covering layer includes a region containing an insulating layer made of an insulating material, and a region containing an electrodeposited layer having a different texture from the insulating layer and formed by electrodeposition coating or electroplating. The metal member is manufactured by an insulating-layer-forming step of forming an insulating layer made of an insulating material on the entire surface of a region of the metal substrate in which the covering layer is to be formed, a removing step of removing a portion of the insulating layer to form an exposed portion of the metal substrate, and an electrodeposited-layer-forming step of applying a paint having a different texture from the insulating layer to the exposed portion by electrodeposition coating or electroplating to form an electrodeposited layer.Type: ApplicationFiled: March 7, 2012Publication date: January 9, 2014Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Osamu Mizuno, Masatada Numano, Kohji Inokuchi
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Publication number: 20130220496Abstract: Provided are a magnesium alloy sheet having excellent corrosion resistance and a method for producing the same. The magnesium alloy sheet has dispersed therein particles of an intermetallic compound containing an additive element (e.g., Al) and Mg (a typical example of which is Mg17Al12), and the ratio obtained by dividing the diffraction intensity of the main diffraction plane (4,1,1) of the intermetallic compound by the diffraction intensity of the c plane (0,0,2) of the Mg alloy phase in an XRD analysis of the surface of the sheet is 0.040 or more. The method for producing a magnesium alloy sheet includes the following steps: a casting step of producing a cast material composed of a magnesium alloy containing an additive element by continuous casting; a heat treatment step of holding the cast material at 400° C. or higher and then cooling the cast material at a cooling rate of 30° C.Type: ApplicationFiled: November 8, 2011Publication date: August 29, 2013Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Ryuichi Inoue, Kohji Inokuchi, Yukihiro Oishi, Nozomu Kawabe
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Publication number: 20120321881Abstract: A magnesium alloy sheet is made of a magnesium alloy containing Al. Particles of an intermetallic compound containing at least one of Al and Mg are present in the sheet in a dispersed state. The sheet includes an oxide film which extends substantially over the surface of the sheet and which has a uniform thickness. The average size of the particles of the intermetallic compound is 0.5 ?m or less. The percentage of the total area of the particles is 11% or less. Therefore, the magnesium alloy sheet is excellent corrosion resistance. A magnesium alloy structural member is provided.Type: ApplicationFiled: January 25, 2011Publication date: December 20, 2012Applicant: Sumitomo Electric Industries, Ltd.Inventors: Masahiro Yamakawa, Takayasu Sugihara, Osamu Mizuno, Kohji Inokuchi, Mitsutaka Tsubokura
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Publication number: 20120282131Abstract: A magnesium alloy material having excellent impact resistance is provided. The magnesium alloy material is composed of a magnesium alloy that contains more than 7.5% by mass of Al and has a Charpy impact value of 30 J/cm2 or more. Typically, the magnesium alloy material has an elongation of 10% or more at a tension speed of 10 m/s in a high-speed tensile test. The magnesium alloy is composed of a precipitate, typically made of an intermetallic compound containing at least one of Al and Mg, and contains particles having an average particle size of 0.05 ?M or more and 1 ?m or less dispersed therein. The total area of the particles accounts for 1% by area or more and 20% by area or less. The magnesium alloy material containing fine precipitate particles dispersed therein has high impact absorption capacity through dispersion strengthening and has excellent impact resistance.Type: ApplicationFiled: December 6, 2010Publication date: November 8, 2012Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Osamu Mizuno, Nobuyuki Okuda, Koji Mori, Masahiro Yamakawa, Masayuki Nishizawa, Takayasu Sugihara, Kohji Inokuchi, Nozomu Kawabe