Patents by Inventor Koji Yamato

Koji Yamato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5433796
    Abstract: In the preparation of a galvanized steel strip by continuously heating and anneal reducing a steel strip and subsequently admitting it, without contact with the ambient air, into a molten zinc bath to coat the strip with zinc, there is provided a method for preparing a galvanized or galvannealed steel strip having minimal uncoated defects, characterized in that a steel strip having a composition which containsup to 0.1% by weight of C,0.01 to 1.0% by weight of Si,0.05 to 2.0% by weight of Mn, andup to 0.15% by weight of P,and satisfies the following formula (1):Si/28+Mn/55+P/31.gtoreq.0.01 (1)wherein the element symbols represent the contents in % by weight of the respective elements in the steel strip is used as the starting strip to be galvanized, and the steel strip is subjected to carburizing treatment during the anneal reducing step or before the anneal reduced steel strip is admitted into the molten zinc bath.
    Type: Grant
    Filed: August 2, 1993
    Date of Patent: July 18, 1995
    Assignee: Kawasaki Steel Corporation
    Inventors: Makoto Isobe, Akira Yasuda, Koji Yamato
  • Patent number: 5395687
    Abstract: A surface-treated aluminum material comprising an aluminum or aluminum alloy substrate, a chromate film deposited on the substrate, and an organic resin mixture film deposited on the chromate film is provided. The chromate film is deposited to a coating weight of from 5 to 100 mg/m.sup.2 calculated in terms of elementary chromium on the aluminum substrate. The organic resin mixture film is deposited to a dry film thickness of from 0.05 to 3.0 .mu.m, and comprises (a) 100 parts by weight of an organic resin, (b) 0.5 to 40 parts by weight of a powder lubricant having an average particle size of from 0.05 to 20 .mu.m, said average particle size being in the range of from 1.0 to 10 folds of the dry film thickness, and (c) 1.0 to 40 parts by weight of electroconductive finely divided particles having an average particle size in the range of from 0.05 to 5 .mu.m, said average particle size being in the range of from 1.0 to 2 folds of the dry film thickness.
    Type: Grant
    Filed: February 19, 1993
    Date of Patent: March 7, 1995
    Assignees: Kawasaki Steel Corporation, Furukawa Aluminum Co., Ltd.
    Inventors: Nobuo Totsuka, Naoki Nishiyama, Yasuji Uesugi, Masaki Mabuchi, Kouichi Hashiguchi, Rinsei Ikeda, Koji Yamato, Motohiro Nabae
  • Patent number: 5147730
    Abstract: The improved corrosion-resistant steel plate with an organic coating comprises a steel plate having a zinc or zinc alloy plate layer which is overlaid with a chromate film which in turn is coated with an organic resin paint film. The organic resin coat comprises an epoxy resin having a dialkanolamine incorporated into its bisphenol A skeleton, an amino resin, and silica. The dialkanolamine combines with the amino resin to provide satisfactory curability at low temperatures; at the same time, it combines with the silica to provide a satisfactory film reinforcing effect. The organic coat formed of this composition can be effectively cured at low temperatures and yet it will neither dissolve nor soften upon swelling under the action of the alkali that is generated during cationic electrodeposition at the interface between the electrodeposited film and the organic coat.
    Type: Grant
    Filed: November 7, 1991
    Date of Patent: September 15, 1992
    Assignees: Kawasaki Steel Corp., Dai Nippon Toryo Co., Ltd.
    Inventors: Hideo Ogishi, Shigeru Umino, Kenji Takao, Hajime Kimura, Koji Yamato
  • Patent number: 5147729
    Abstract: The improved corrosion-resistant steel plate with an organic coating comprises a steel plate having a zinc or zinc alloy plate layer which is overlaid with a chromate film which in turn is coated with an organic resin paint film. The organic resin coat comprises an epoxy resin which is prepared by reacting with an isocyanate compound and has a dialkanolamine incorporated into its bisphenol A skeleton, and silica. The dialkanolamine combines with a urethane-modified epoxy resin to provide satisfactory curability at low temperatures; at the same time, it combines with the silica to provide a satisfactory film reinforcing effect. The organic coat formed of this composition can be effectively cured at low temperatures and yet it will neither dissolve nor soften upon swelling under the action of the alkali that is generated during cationic electrodeposition at the interface between the electrodeposited film and the organic coat.
    Type: Grant
    Filed: October 29, 1991
    Date of Patent: September 15, 1992
    Assignee: Kawasaki Steel Corporation
    Inventors: Hideo Ogishi, Kenji Takao, Shigeru Umino, Koji Yamato
  • Patent number: 5127966
    Abstract: A method of producing a hot-dip galvannealed steel sheet from a very-low-carbon cold-rolled steel sheet containing not less than 0.01 wt % but not more than 0.1 wt % of Ti, by subjecting the cold rolled steel sheet to a process conducted in a continuous hot-dip galvanizing system including a heat treatment, hot-dip galvanizing and a subsequent galvannealing. The method is characterized by the steps of: subjecting the cold-rolled steel sheet to a degreasing and an acid cleaning; subjecting the degreased and acid-cleaned steel sheet to a heat treatment conducted in a reducing gas atmosphere; and cooling the heat-treated steel sheet at a temperature not lower than 380.degree. C. but not higher than the hot-dip galvanizing bath temperature, before the steel sheet is subjected to the hot-dip galvanizing. The very-low-carbon cold- rolled steel sheet contains, besides not less than 0.01 wt % but not more than 0.1 wt % of Ti, not more than 0.005 wt % of C, not less than 0.01 wt % but not more than 0.
    Type: Grant
    Filed: March 15, 1991
    Date of Patent: July 7, 1992
    Assignee: kawasaki Steel Corporation
    Inventors: Makoto Isobe, Manabu Ohori, Koichi Hashiguchi, Koji Yamato, Toshitake Hanazawa
  • Patent number: 5076549
    Abstract: A continuous dip-plating apparatus for a steel strip has a pot containing a metal melt which forms a plating bath, a device for causing the steel strip to run through the plating bath such that the steel strip makes a turn around a sink roll in the plating bath so as to be pulled upwardly above the surface of the plating bath, and a wiping device disposed above the pot and adapted for adjusting the amount of deposition of the metal melt to the steel strip. The apparatus further has a pair of flow regulating plates for suppressing deposition of dross to the steel strip. The flow regulating plates are arranged in parallel with and in the vicinity of the portion of the steel strip running upwardly through the plating bath with the upper ends of the flow regulating plates being disposed substantially at the same level as the plating bath.
    Type: Grant
    Filed: July 24, 1990
    Date of Patent: December 31, 1991
    Assignee: Kawasaki Steel Corporation
    Inventors: Koichi Hashiguchi, Koji Yamato, Junji Kawabe, Ichiro Tanokuchi
  • Patent number: 5019460
    Abstract: A galvannealed steel sheet having a superior spot weldability characteristic in which the steel sheet has a base steel sheet cold-rolled from a material containing 0.005 wt % or less of C, 0.005 to 0.05 wt % of Ti, 0.01 to 0.1 wt % of Al, 0.005 to 0.015 wt % of Nb and 0.0002 to 0.002 wt % of B. In the process for making, the hot-dip plating layer applied after the alloying heat treatment has an Fe content of from 9 wt % to 12 wt %.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: May 28, 1991
    Assignee: Kawasaki Steel Corporation
    Inventors: Akira Yasuda, Hideo Koumura, Koji Yamato, Koichi Yasuda
  • Patent number: 4702802
    Abstract: Composite plated steel strips comprising a zinc base layer electrodeposited on at least one surface of a steel strip exhibit excellent corrosion resistance with or without painting provided that the zinc base layer contains 0.1 to 10% by weight of cobalt, 0.05 to 5% by weight of chromium, 0.05 to 8% by weight of aluminum, and optionally, 0.05 to 5% by weight of Si, the balance being zinc. Such composite plated steel strips are prepared by subjecting a steel strip to composite electroplating in an acidic zinc plating bath which contains at least one water-soluble compound of Co.sup.2+ in an amount of 0.3 to 60 g/l of metallic cobalt, at least one water-soluble compound of Cr.sup.3+ in an amount of 0.2 to 2.5 g/l of metallic chromium, a pseudo-boehmite like alumina sol in an amount of 0.5 to 20 g/l of alumina, and optionally, colloidal silica in an amount of 0.5 to 20 g/l of silica at pH 1 or higher and a current density of at least 40 A/dm.sup.2.
    Type: Grant
    Filed: July 9, 1986
    Date of Patent: October 27, 1987
    Assignee: Kawasaki Steel Corporation
    Inventors: Shigeru Umino, Koji Yamato, Hajime Kimura, Toshio Ichida
  • Patent number: 4650724
    Abstract: Composite plated steel strips comprising a zinc base layer electrodeposited on at least one surface of a steel strip exhibit excellent corrosion resistance with or without painting provided that the zinc base layer contains 0.1 to 10% by weight of cobalt, 0.05 to 5% by weight of chromium, 0.05 to 8% by weight of aluminum, and optionally, 0.05 to 5% by weight of Si, the balance being zinc. Such composite plated steel strips are prepared by subjecting a steel strip to composite electroplating in an acidic zinc plating bath which contains at least one water-soluble compound of Co.sup.2+ in an amount of 0.3 to 60 g/l of metallic cobalt, at least one water-soluble compound of Cr.sup.3+ in an amount of 0.2 to 2.5 g/l of metallic chromium, a pseudo-boehmite like alumina sol in an amount of 0.5 to 20 g/l of alumina, and optionally, colloidal silica in an amount of 0.5 to 20 g/l of silica of pH 1 or higher and a current density of at least 40 A/dm.sup.2.
    Type: Grant
    Filed: June 6, 1985
    Date of Patent: March 17, 1987
    Assignee: Kawasaki Steel Corporation
    Inventors: Shigeru Umino, Koji Yamato, Hajime Kimura, Toshio Ichida