Patents by Inventor Koki Mizuno

Koki Mizuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11976206
    Abstract: An ink set for inkjet recording includes a base ink which contains at least one polymerizable compound selected from the group consisting of a monofunctional polymerizable compound and a difunctional polymerizable compound and an image recording ink which contains a polymerizable liquid crystal compound and a chiral compound. An image recording method uses the ink set.
    Type: Grant
    Filed: September 13, 2021
    Date of Patent: May 7, 2024
    Assignee: FUJIFILM CORPORATION
    Inventors: Koki Takahashi, Toshiyuki Makuta, Tomohiro Mizuno
  • Publication number: 20160108490
    Abstract: A gear that is formed of material steel molded to include a disc portion and a plurality of tooth portions circumferentially discretely formed on the disc portion and have a shape in which tooth root portions are formed between the tooth portions, and is subjected to vacuum carburizing treatment and subsequent quenching treatment with high-density energy heating after being molded.
    Type: Application
    Filed: April 21, 2014
    Publication date: April 21, 2016
    Inventors: Yutaka ETO, Koki MIZUNO, Yasushi MATSUMURA, Kohei YAMAGUCHI
  • Patent number: 8123873
    Abstract: A method for manufacturing a carburized part that includes vacuum carburizing a steel under a reduced pressure of 2 kPa or less, so that a surface carbon concentration after slow cooling performed after carburizing falls in a range of 0.9 to 1.5%, performing the slow cooling by air cooling at such a cooling rate that causes pearlite transformation, to transform a surface structure into pearlite; and thereafter, performing induction hardening under such heating and cooling conditions that produce fine carbides in a range of up to 0.1 mm from a surface by finely dividing cementite in the pearlite structure, where the fine carbides contain 90% or more of carbides of 1 ?m or less.
    Type: Grant
    Filed: September 18, 2009
    Date of Patent: February 28, 2012
    Assignee: Aisin AW Co., Ltd.
    Inventors: Koki Mizuno, Toshiyuki Morita
  • Patent number: 7988796
    Abstract: A method of manufacturing a sheave member for a belt-type continuously variable transmission includes a forming step wherein an intermediate product having a sheave surface is formed by forging a steel material; a carburization step wherein the intermediate product is heated in a carburization gas; a gradual cooling step wherein the cooling speed is equal to or less than 20° C./sec, at least until the temperature of the intermediate product has passed through the transformation point; a high-frequency electrical heating step wherein a selected portion(s) of the intermediate product is heated; a water quenching step wherein the selected portion is quenched by contact with water; and a finishing step wherein a grinding process is applied to the intermediate product to attain the final shape. In the cooling step, preferably, the intermediate product is contacted with a cooling gas at a pressure lower than atmospheric pressure.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: August 2, 2011
    Assignee: Aisin AW Co., Ltd.
    Inventors: Kouji Ohbayashi, Kazuaki Okada, Taro Matsukawa, Yutaka Eto, Koki Mizuno, Kazumichi Tsukuda
  • Patent number: 7754029
    Abstract: Steel and steel shaped articles with an excellent delayed fracture resistance and a tensile strength of the 1600 MPa class or more, containing, by mass %, C: 0.20 to 0.60%, Si: 0.50% or less, Mn: over 0.10% to 3%, Al: 0.005 to 0.1%, Mo: over 3.0% to 10%, and, as needed, one or more of W: 0.01 to 10%, V: 0.05 to 1%, Ti: 0.01 to 1%, Nb: 0.01 to 1%, Cr: 0.10 to 2%, Ni: 0.05 to 1%, Cu: 0.05 to 0.5%, and B: 0.0003 to 0.01%, and a balance of Fe and unavoidable impurities and, further, a method of production comprising shaping the above steel to a desired shape (for example, a bolt shape), quenching it, then tempering it at 500 to 750° C. in temperature range.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: July 13, 2010
    Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.
    Inventors: Manabu Kubota, Suguru Yoshida, Toshimi Tarui, Hideki Matsuda, Koki Mizuno, Tadashi Ohya
  • Publication number: 20100084051
    Abstract: A method for manufacturing a carburized part that includes vacuum carburizing a steel under a reduced pressure of 2 kPa or less, so that a surface carbon concentration after slow cooling performed after carburizing falls in a range of 0.9 to 1.5%, performing the slow cooling by air cooling at such a cooling rate that causes pearlite transformation, to transform a surface structure into pearlite; and thereafter, performing induction hardening under such heating and cooling conditions that produce fine carbides in a range of up to 0.1 mm from a surface by finely dividing cementite in the pearlite structure, where the fine carbides contain 90% or more of carbides of 1 ?m or less.
    Type: Application
    Filed: September 18, 2009
    Publication date: April 8, 2010
    Applicant: AISIN AW CO., LTD.
    Inventors: Koki Mizuno, Toshiyuki Morita
  • Patent number: 7510614
    Abstract: The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 ?m has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: March 31, 2009
    Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.
    Inventors: Suguru Yoshida, Toshimi Tarui, Manabu Kubota, Hideki Matsuda, Tadashi Ohya, Koki Mizuno
  • Publication number: 20080099107
    Abstract: A method of manufacturing a sheave member for a belt-type continuously variable transmission includes a forming step wherein an intermediate product having a sheave surface is formed by forging a steel material; a carburization step wherein the intermediate product is heated in a carburization gas; a gradual cooling step wherein the cooling speed is equal to or less than 20° C./sec, at least until the temperature of the intermediate product has passed through the transformation point; a high-frequency electrical heating step wherein a selected portion(s) of the intermediate product is heated; a water quenching step wherein the selected portion is quenched by contact with water; and a finishing step wherein a grinding process is applied to the intermediate product to attain the final shape. In the cooling step, preferably, the intermediate product is contacted with a cooling gas at a pressure lower than atmospheric pressure.
    Type: Application
    Filed: October 26, 2007
    Publication date: May 1, 2008
    Applicant: AISIN AW CO., LTD.
    Inventors: Kouji Ohbayashi, Kazuaki Okada, Taro Matsukawa, Yutaka Eto, Koki Mizuno, Kazumichi Tsukuda
  • Publication number: 20070017610
    Abstract: The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 ?m has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C.
    Type: Application
    Filed: July 21, 2006
    Publication date: January 25, 2007
    Inventors: Suguru Yoshida, Toshimi Tarui, Manabu Kubota, Hideki Matsuda, Tadashi Ohya, Koki Mizuno
  • Publication number: 20070017609
    Abstract: Steel and steel shaped articles with an excellent delayed fracture resistance and a tensile strength of the 1600 MPa class or more, containing, by mass %, C: 0.20 to 0.60%, Si: 0.50% or less, Mn: over 0.10% to 3%, Al: 0.005 to 0.1%, Mo: over 3.0% to 10%, and, as needed, one or more of W: 0.01 to 10%, V: 0.05 to 1%, Ti: 0.01 to 1%, Nb: 0.01 to 1%, Cr: 0.10 to 2%, Ni: 0.05 to 1%, Cu: 0.05 to 0.5%, and B: 0.0003 to 0.01%, and a balance of Fe and unavoidable impurities and, further, a method of production comprising shaping the above steel to a desired shape (for example, a bolt shape), quenching it, then tempering it at 500 to 750° C. in temperature range.
    Type: Application
    Filed: July 21, 2006
    Publication date: January 25, 2007
    Inventors: Manabu Kubota, Suguru Yoshida, Toshimi Tarui, Hideki Matsuda, Koki Mizuno, Tadashi Ohya
  • Publication number: 20060225814
    Abstract: A surface of a steel, as a material for a crankshaft, is nitrocarburized. The steel contains, as alloy elements C having a content 0.10 mass % or more 0.30 mass % or less, Si having a content 0.5 mass % or more and 0.3 mass % or less, Mn having a content 0.3 mass % or more and 1.5 mass % or less, Mo having a content 0.8 mass % or more and 2.0 mass % or less, Cr having a content 0.1 mass % or more and 1.0 mass % or less, and V having a content 0.1 mass % or more and 0.5 mass % or less, with a remainder consisting of Fe and inevitable impurities. The contents of the alloy elements fall within ranges: 2.0 mass %?Mn+Cr+Mo?3.0 mass %, 2.3 mass %?C+Mo+5V ?3.7 mass %, and 2.7 mass %?2.16 Cr+Mo+2.54V?4.0 mass %. If a steel sample extracted from a central portion of the nitrocarburized steel free from an influence of the nitrocarburizing treatment is austenitized at 1200° C.
    Type: Application
    Filed: April 11, 2006
    Publication date: October 12, 2006
    Inventors: Koki Mizuno, Hideki Matsuda, Seiji Kobayashi, Hisato Takeuchi, Katsunori Takada, Yutaka Kurebayashi
  • Publication number: 20060137766
    Abstract: The present invention provides case-hardening steel superior in tooth surface fatigue strength and a gear using the same used for parts of automobiles, construction machines, industrial machines, etc., that is case-hardening steel superior in tooth surface fatigue strength containing, by wt %, C: 0.1 to 0.3%, Si: 1.0 to 2.0%, Mn: 0.3 to 2.0%, S: 0.005 to 0.05%, Cr: 1.0 to 2.6%, Mo: 0.8 to 4.0%, V: 0.1 to 0.3%, Al: 0.001 to 0.2%, and N: 0.003 to 0.03%, limiting P to 0.03% or less, and having as a balance iron and unavoidable impurities, and satisfies the following expression, 31Si (%)+15Mn (%)+23Cr (%)+26Mo (%)+100V (%) is 100 or more, and a gear comprised of case-hardening steel and having an X-ray diffraction half width at a depth of 50 mm from the surface of the gear of 6.4 degrees or more.
    Type: Application
    Filed: December 27, 2005
    Publication date: June 29, 2006
    Inventors: Shuji Kozawa, Tatsuro Ochi, Hideo Kanisawa, Tomoko Serikawa, Koki Mizuno
  • Publication number: 20060130935
    Abstract: This invention aims to provide a carburized component realizing a larger strength for power transmission components such as gears, and a method of manufacturing the same. The carburized component of this invention, aimed at realizing the object, consists essentially of, in % by mass and both ends inclusive, C: 0.1-0.30%, Si: 0.80-1.50%, Mn: 0.30-1.20%, Cr: 2.0-5.5%, and the balance of Fe and inevitable impurities; has a mean C concentration over the range from the surface of the steel to a depth of 0.2 mm after vacuum carburization of 1.2% or more and 3.0% or less, and has a ratio of a carbide area over the range from the surface to a depth of 50 ?m of 15% or more and 60% or less, has the carbide precipitated in a finely dispersed manner so that the carbide having a grain size of 10 ?m or less accounts for 90% or more of the entire portion, and has a depth of a grain boundary oxide layer below the surface of 1 ?m or less.
    Type: Application
    Filed: December 8, 2005
    Publication date: June 22, 2006
    Inventors: Atsushi Hattori, Takashi Kano, Tomoko Serikawa, Koki Mizuno
  • Patent number: 6194236
    Abstract: An etching method for a silicon substrate, which can easily smooth the etching surface of the (110)-oriented silicon, is disclosed. A container is filled with KOH solution. In the KOH solution is immersed a (110)-oriented silicon wafer having a PN junction and is also disposed a platinum electrode plate to face the silicon wafer. To between a platinum electrode of the silicon wafer and the platinum electrode plate are connected a constant voltage power source, an ammeter and a contact in series. A controller starts etching from one surface on which the PN junction is formed, and terminates voltage application when the specified time lapses after the formation of an anodic oxide film is equilibrated with the etching of the anodic oxide film on the etching surface on the PN junction part.
    Type: Grant
    Filed: February 11, 1999
    Date of Patent: February 27, 2001
    Assignee: Denso Corporation
    Inventors: Minekazu Sakai, Tsuyoshi Fukada, Yukihiko Tanizawa, Koki Mizuno, Yasutoshi Suzuki, Yoshitsugu Abe, Hiroshi Tanaka, Motoki Ito, Kazuhisa Ikeda, Hiroshi Okada
  • Patent number: 5949118
    Abstract: An etching method for a silicon substrate, which can easily smooth the etching surface of the (110)-oriented silicon, is disclosed. A container is filled with KOH solution. In the KOH solution is immersed a (110)-oriented silicon wafer having a PN junction and is also disposed a platinum electrode plate to face the silicon wafer. To between a platinum electrode of the silicon wafer and the platinum electrode plate are connected a constant voltage power source, an ammeter and a contact in series. A controller starts etching from one surface on which the PN junction is formed, and terminates voltage application when the specified time lapses after the formation of an anodic oxide film is equilibrated with the etching of the anodic oxide film on the etching surface on the PN junction part.
    Type: Grant
    Filed: April 24, 1996
    Date of Patent: September 7, 1999
    Assignee: Nippondenso Co., Ltd.
    Inventors: Minekazu Sakai, Tsuyoshi Fukada, Koki Mizuno, Yasutoshi Suzuki, Yoshitsugu Abe, Hiroshi Tanaka, Motoki Ito, Kazuhisa Ikeda, Hiroshi Okada
  • Patent number: 5770883
    Abstract: A pair of signal voltages outputted from a bridge circuit composed of plural strain gauges are linearly amplified individually by a pair of amplifiers, whereupon a difference between the pair of signal voltages is detected. The pair of amplifiers are formed respectively in regions that are symmetrical with each other on a chip. As a result, variations in the output characteristics between the amplifiers are decreased.
    Type: Grant
    Filed: September 19, 1996
    Date of Patent: June 23, 1998
    Assignee: Nippondenso Co., Ltd.
    Inventors: Koki Mizuno, Hiroshi Okada, Inao Toyoda, Masakazu Kanosue, Yasutoshi Suzuki, Kenichi Yokoyama
  • Patent number: 5594236
    Abstract: A sunlight sensor is provided which detects sunlight by means of a semiconductor device and achieves the desired elevation angle characteristics. The sunlight sensor is implemented as a semiconductor device having p+ layers 10 and 11 as a light-responsive section and an n+ or n layer 9 as a light-nonresponsive section, and additionally having a light-detection element 2 which outputs a detection signal responsive to the amount of light received by the p+ layers 10 and 11. A light-transparent molding 4 is provided at least over the light-detection element 2, and additionally a light-cutoff mask 5 is provided on the transparent molding 4. The relative positions of the light-cutoff mask, the p+ layers 10 and 11, and the n+ or n layer 9 are then established.
    Type: Grant
    Filed: December 14, 1994
    Date of Patent: January 14, 1997
    Assignee: Nippondenso Co., Ltd.
    Inventors: Yasutoshi Suzuki, Kenichi Yokoyama, Koki Mizuno, Inao Toyoda, Yukio Tsuzuki
  • Patent number: 5354412
    Abstract: A process for epitaxially growing a compound semiconductor layer containing at least arsenic on a single crystal silicon substrate, which prevents the silicon impurity from intruding said compound semiconductor layer. The process comprises supplying one of the starting material gas, ASH.sub.3, into the reaction furnace to effect growth, but in such a manner that the AsH.sub.3 gas is pyrolyzed in advance to thereby supply arsenic alone either in an atomic or a molecular state. The GaAs layer is thus epitaxially grown on a single crystal silicon substrate in the crystal growing chamber, i.e., the reaction furnace in the apparatus, under an atmosphere comprising atomic or molecular arsenic at a temperature in the range of from 400.degree. to 650.degree. C. and at a vacuum degree of about 0.1 Pa. By thus epitaxially growing GaAs layer under an atmosphere comprising atomic or molecular arsenic, the intrusion of silicon impurity into the GaAs layer during its growth can be effectively prevented.
    Type: Grant
    Filed: September 11, 1992
    Date of Patent: October 11, 1994
    Assignee: Nippondenso Co., Ltd.
    Inventors: Yasutoshi Suzuki, Koki Mizuno