Patents by Inventor Koshiro SAJI
Koshiro SAJI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10816018Abstract: A hydraulic driving device of an industrial vehicle includes: a tank which stores hydraulic oil; a hydraulic pump which includes a suction port sucking the hydraulic oil and a discharge port discharging the hydraulic oil; a hydraulic cylinder which is driven by the hydraulic oil discharged from the discharge port of the hydraulic pump; a direction switching valve which is disposed among the hydraulic pump, the tank, and the hydraulic cylinder and switches a hydraulic oil flow direction in response to an operation state of operation means for driving the hydraulic cylinder; in which the direction switching valve includes a main spool which moves in response to the operation state of the operation means and a flow regulator which is disposed inside the main spool to control a flow rate of the hydraulic oil flowing from the hydraulic cylinder to the tank.Type: GrantFiled: August 2, 2018Date of Patent: October 27, 2020Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NISHIA INDUSTRIAL CO., LTD.Inventors: Yuki Ueda, Koshiro Saji, Shigeto Nakajima, Yukinori Takeda, Koichi Kinoshita
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Patent number: 10746234Abstract: An automatic transmission includes a piston movable in an axial direction, a plurality of friction plates disposed on a side of a first surface of the piston, a fastening hydraulic chamber applying a hydraulic pressure to a second surface of the piston to move the piston to a fastening position where the friction plates are pressed to be fastened to each other, a release hydraulic chamber applying a hydraulic pressure to the first surface of the piston to move the piston to a release position where the friction plates are released, and a hydraulic pressure control valve that supplies and discharges the hydraulic pressure to and from each of the fastening hydraulic chamber and the release hydraulic chamber. An area of the second surface of the piston for receiving the hydraulic pressure is set to be larger than an area of the first surface for receiving the hydraulic pressure.Type: GrantFiled: February 16, 2017Date of Patent: August 18, 2020Assignee: MAZDA MOTOR CORPORATIONInventors: Yutaro Fukuda, Tadashi Saito, Masahiro Kaji, Manabu Sasahara, Tomohiro Kubo, Shinya Kamada, Norio Iwashita, Kaori Sako, Tomotaka Ishizaka, Tatsuhiko Iwasaki, Koshiro Saji, Tatsutoshi Mizobe
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Patent number: 10473166Abstract: Provided is a frictional engagement element including: a plurality of friction plates; a piston movable between a releasing position and an engaging position; and a first urging mechanism and a second urging mechanism configured to urge the piston in an engaging direction from the releasing position toward the engaging position. Urging forces of both of the first urging mechanism and the second urging mechanism act on the piston from the releasing position to a first position in the engaging direction. The urging force of the first urging mechanism acts on the piston from the first position to a second position closer to the engaging position than the first position. The first position is a predetermined position where the piston does not abut against the friction plates, and the second position is a position where the piston abuts against the friction plates and the clearances are reduced.Type: GrantFiled: February 21, 2017Date of Patent: November 12, 2019Assignee: MAZDA MOTOR CORPORATIONInventors: Manabu Sasahara, Yuki Tsuchitori, Koshiro Saji, Tadashi Saito, Tomotaka Ishizaka, Tatsuhiko Iwasaki
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Patent number: 10302191Abstract: A transmission is provided including a transmission case accommodating a transmission mechanism, a hydraulic controller having a valve body and a valve for controlling the transmission mechanism, the valve body formed with a valve insertion hole into which the valve is inserted, and an oil path communicating with the valve insertion hole, and an oil storage for storing oil. At least one of the valve body and the oil storage is integrally formed with the transmission case.Type: GrantFiled: July 15, 2016Date of Patent: May 28, 2019Assignee: Mazda Motor CorporationInventors: Tatsuya Uesugi, Kazuhiko Ueda, Shinya Kamada, Shotaro Nagai, Koshiro Saji
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Patent number: 10247305Abstract: Provided is an automatic transmission including: an input section to which power generated by a drive source is input; an output section configured to output a drive force; and a gear shifting mechanism configured to change a gear ratio. The power is input to the input section without intervention of a hydraulic power transmission device. The gear shifting mechanism includes a predetermined frictional engagement element for achieving a starting gear ratio of a vehicle. The frictional engagement element includes: a plurality of friction plates arranged with clearances therebetween; a piston movable between a releasing position where the friction plates are brought into a released state, and an engaging position where the friction plates are brought into an engaged state by pressing the friction plates; and an urging mechanism configured to urge the piston so that the piston abuts against the friction plates and the clearances are reduced.Type: GrantFiled: February 21, 2017Date of Patent: April 2, 2019Assignee: MAZDA MOTOR CORPORATIONInventors: Manabu Sasahara, Yuki Tsuchitori, Koshiro Saji, Tadashi Saito, Tomotaka Ishizaka, Tatsuhiko Iwasaki
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Publication number: 20190040879Abstract: A hydraulic driving device of an industrial vehicle includes: a tank which stores hydraulic oil; a hydraulic pump which includes a suction port sucking the hydraulic oil and a discharge port discharging the hydraulic oil; a hydraulic cylinder which is driven by the hydraulic oil discharged from the discharge port of the hydraulic pump; a direction switching valve which is disposed among the hydraulic pump, the tank, and the hydraulic cylinder and switches a hydraulic oil flow direction in response to an operation state of operation means for driving the hydraulic cylinder; in which the direction switching valve includes a main spool which moves in response to the operation state of the operation means and a flow regulator which is disposed inside the main spool to control a flow rate of the hydraulic oil flowing from the hydraulic cylinder to the tank.Type: ApplicationFiled: August 2, 2018Publication date: February 7, 2019Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NISHINA INDUSTRIAL CO., LTD.Inventors: Yuki UEDA, Koshiro SAJI, Shigeto NAKAJIMA, Yukinori TAKEDA, Koichi KINOSHITA
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Publication number: 20180274600Abstract: An automatic transmission includes a piston movable in an axial direction, a plurality of friction plates disposed on a side of a first surface of the piston, a fastening hydraulic chamber applying a hydraulic pressure to a second surface of the piston to move the piston to a fastening position where the friction plates are pressed to be fastened to each other, a release hydraulic chamber applying a hydraulic pressure to the first surface of the piston to move the piston to a release position where the friction plates are released, and a hydraulic pressure control valve that supplies and discharges the hydraulic pressure to and from each of the fastening hydraulic chamber and the release hydraulic chamber. An area of the second surface of the piston for receiving the hydraulic pressure is set to be larger than an area of the first surface for receiving the hydraulic pressure.Type: ApplicationFiled: February 16, 2017Publication date: September 27, 2018Applicant: MAZDA MOTOR CORPORATIONInventors: Yutaro FUKUDA, Tadashi SAITO, Masahiro KAJI, Manabu SASAHARA, Tomohiro KUBO, Shinya KAMADA, Norio IWASHITA, Kaori SAKO, Tomotaka ISHIZAKA, Tatsuhiko IWASAKI, Koshiro SAJI, Tatsutoshi MIZOBE
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Patent number: 10012310Abstract: A hydraulic control unit for an automatic transmission has a mechanically-operated oil pump (6), an electrically-operated oil pump (106) actuated while an engine (2) is automatically shut down, and a hydraulic pressure circuit (100) which controls supply of hydraulic pressure to a frictional engagement element (40, 60) to be engaged, in the automatic transmission, at a vehicle's start. In the hydraulic pressure circuit, discharge oil from the electrically-operated oil pump is drained from a predetermined drain portion (154) when a selector valve (120) is in the first state (in which the mechanically-operated oil pump is a source of the supply of the hydraulic pressure to the frictional engagement element), whereas less discharge oil is drained from the drain portion, compared to the first state, when the selector valve (120) is in the second state (in which the electrically-operated oil pump is the source of the supply of the hydraulic pressure).Type: GrantFiled: August 4, 2015Date of Patent: July 3, 2018Assignee: MAZDA MOTOR CORPORATIONInventors: Koshiro Saji, Shinya Kamada
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Publication number: 20180180070Abstract: Disclosed herein is a valve body (10) for a hydraulic control system. The valve body (10) has a plurality of valve insertion holes (33, 34) into which a plurality of valves are inserted, respectively, and a plurality of oil passages (69) each communicating with at least one of the valve insertion holes (33, 34). The valve body (10) includes: an insertion hole arrangement member (11) provided with the valve insertion holes (33, 34) of the valve body (10), which are arranged in a concentrated manner; and an oil passage arrangement member (12) placed on the insertion hole arrangement member (11), and provided with the oil passages (69) of the valve body (10), which are arranged in a concentrated manner.Type: ApplicationFiled: June 21, 2016Publication date: June 28, 2018Applicant: MAZDA MOTOR CORPORATIONInventors: Tatsuya UESUGI, Kazuhiko UEDA, Shinya KAMADA, Shotaro NAGAI, Koshiro SAJI
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Patent number: 9975553Abstract: An automatic transmission includes a first frictional engagement element (a low clutch 40), a second frictional engagement element (an L/R brake 60), two hydraulic chambers (a gap adjustment chamber 64 and a pressure chamber 65) provided in the second frictional engagement element, a first hydraulic pressure generator 101 (an electric pump 101) generating a hydraulic pressure during an automatic stop of the engine, and a control unit (a control unit 200) controlling the hydraulic pressure in the first and second frictional engagement elements. The control unit supplies the hydraulic pressure generated by the first hydraulic pressure generator to the first frictional engagement element and one of the two hydraulic chambers of the second frictional engagement element when the automatic transmission is in the non-traveling range and the engine has been automatically stopped.Type: GrantFiled: February 13, 2014Date of Patent: May 22, 2018Assignee: MAZDA MOTOR CORPORATIONInventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai
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Patent number: 9903469Abstract: A hydraulic control circuit includes: a shift valve configured to be switched between a state of supplying oil pressure to a clearance adjusting chamber of an LR brake and a state of discharging the oil pressure from the clearance adjusting chamber of the LR brake; and a linear SV configured to control the oil pressure supplied to a pressing chamber of the LR brake. The hydraulic control circuit further includes a source pressure oil passage through which oil pressure equal to the oil pressure supplied from the shift valve to the clearance adjusting chamber is supplied to a source pressure port a of the linear SV. By discharging the oil pressure in the clearance adjusting chamber at the time of opening malfunction of the linear SV, the oil pressure in the pressing chamber is also discharged through a drain port of the shift valve.Type: GrantFiled: May 23, 2014Date of Patent: February 27, 2018Assignee: MAZDA MOTOR CORPORATIONInventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai, Yasunari Nakayama, Masaru Nakagishi, Yasuo Shigenaka, Motomi Kobayashi
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Publication number: 20170241546Abstract: Provided is an automatic transmission including: an input section to which power generated by a drive source is input; an output section configured to output a drive force; and a gear shifting mechanism configured to change a gear ratio. The power is input to the input section without intervention of a hydraulic power transmission device. The gear shifting mechanism includes a predetermined frictional engagement element for achieving a starting gear ratio of a vehicle. The frictional engagement element includes: a plurality of friction plates arranged with clearances therebetween; a piston movable between a releasing position where the friction plates are brought into a released state, and an engaging position where the friction plates are brought into an engaged state by pressing the friction plates; and an urging mechanism configured to urge the piston so that the piston abuts against the friction plates and the clearances are reduced.Type: ApplicationFiled: February 21, 2017Publication date: August 24, 2017Applicant: MAZDA MOTOR CORPORATIONInventors: Manabu SASAHARA, Yuki TSUCHITORI, Koshiro SAJI, Tadashi SAITO, Tomotaka ISHIZAKA, Tatsuhiko IWASAKI
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Publication number: 20170241487Abstract: Provided is a frictional engagement element including: a plurality of friction plates; a piston movable between a releasing position and an engaging position; and a first urging mechanism and a second urging mechanism configured to urge the piston in an engaging direction from the releasing position toward the engaging position. Urging forces of both of the first urging mechanism and the second urging mechanism act on the piston from the releasing position to a first position in the engaging direction. The urging force of the first urging mechanism acts on the piston from the first position to a second position closer to the engaging position than the first position. The first position is a predetermined position where the piston does not abut against the friction plates, and the second position is a position where the piston abuts against the friction plates and the clearances are reduced.Type: ApplicationFiled: February 21, 2017Publication date: August 24, 2017Applicant: MAZDA MOTOR CORPORATIONInventors: Manabu SASAHARA, Yuki TSUCHITORI, Koshiro SAJI, Tadashi SAITO, Tomotaka ISHIZAKA, Tatsuhiko IWASAKI
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Patent number: 9709162Abstract: A hydraulic control device of an automatic transmission configured such that: a first gear stage is formed by engagement of an LR brake and a low clutch; a third gear stage by engagement of the low clutch and an R35 brake; and a reverse gear stage by engagement of the LR brake and the R35 brake. The hydraulic control device includes a cut valve configured to be switched between a first state where a source pressure port of a third linear solenoid valve (SV) configured to control an oil pressure supplied to the R35 brake is connected to an oil pressure source and a second state where the pressure is discharged from the port. The cut valve becomes the second state when the third gear stage is shifted to the first gear stage, and the oil pressure supplied to the low clutch is less than a predetermined oil pressure.Type: GrantFiled: May 26, 2014Date of Patent: July 18, 2017Assignee: MAZDA MOTOR CORPORATIONInventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai
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Publication number: 20170023130Abstract: A transmission is provided including a transmission case accommodating a transmission mechanism, a hydraulic controller having a valve body and a valve for controlling the transmission mechanism, the valve body formed with a valve insertion hole into which the valve is inserted, and an oil path communicating with the valve insertion hole, and an oil storage for storing oil. At least one of the valve body and the oil storage is integrally formed with the transmission case.Type: ApplicationFiled: July 15, 2016Publication date: January 26, 2017Inventors: Tatsuya Uesugi, Kazuhiko Ueda, Shinya Kamada, Shotaro Nagai, Koshiro Saji
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Publication number: 20160298759Abstract: A hydraulic control unit for an automatic transmission has a mechanically-operated oil pump (6), an electrically-operated oil pump (106) actuated while an engine (2) is automatically shut down, and a hydraulic pressure circuit (100) which controls supply of hydraulic pressure to a frictional engagement element (40, 60) to be engaged, in the automatic transmission, at a vehicle's start. In the hydraulic pressure circuit, discharge oil from the electrically-operated oil pump is drained from a predetermined drain portion (154) when a selector valve (120) is in the first state (in which the mechanically-operated oil pump is a source of the supply of the hydraulic pressure to the frictional engagement element), whereas less discharge oil is drained from the drain portion, compared to the first state, when the selector valve (120) is in the second state (in which the electrically-operated oil pump is the source of the supply of the hydraulic pressure).Type: ApplicationFiled: August 4, 2015Publication date: October 13, 2016Applicant: MAZDA MOTOR CORPORATIONInventors: Koshiro SAJI, Shinya KAMADA
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Publication number: 20160109019Abstract: A hydraulic control circuit includes: a shift valve configured to be switched between a state of supplying oil pressure to a clearance adjusting chamber of an LR brake and a state of discharging the oil pressure from the clearance adjusting chamber of the LR brake; and a linear SV configured to control the oil pressure supplied to a pressing chamber of the LR brake. The hydraulic control circuit further includes a source pressure oil passage through which oil pressure equal to the oil pressure supplied from the shift valve to the clearance adjusting chamber is supplied to a source pressure port a of the linear SV. By discharging the oil pressure in the clearance adjusting chamber at the time of opening malfunction of the linear SV, the oil pressure in the pressing chamber is also discharged through a drain port of the shift valve.Type: ApplicationFiled: May 23, 2014Publication date: April 21, 2016Inventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai, Yasunari Nakayama, Masaru Nakagishi, Yasuo Shigenaka, Motomi Kobayashi
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Publication number: 20160091085Abstract: A hydraulic control device of an automatic transmission configured such that: a first gear stage is formed by engagement of an LR brake and a low clutch; a third gear stage by engagement of the low clutch and an R35 brake; and a reverse gear stage by engagement of the LR brake and the R35 brake. The hydraulic control device includes a cut valve configured to be switched between a first state where a source pressure port of a third linear solenoid valve (SV) configured to control an oil pressure supplied to the R35 brake is connected to an oil pressure source and a second state where the pressure is discharged from the port. The cut valve becomes the second state when the third gear stage is shifted to the first gear stage, and the oil pressure supplied to the low clutch is less than a predetermined oil pressure.Type: ApplicationFiled: May 26, 2014Publication date: March 31, 2016Applicant: Mazda Motor CorporationInventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai
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Patent number: 9267598Abstract: A control method for an automatic transmission in which a starting gear shift stage is attained by fastening a predetermined brake element and a predetermined clutch element includes a step of supplying, when a command, which is for fastening the predetermined brake element and the predetermined clutch element that is to be fastened to input output rotation on an engine side to a transmission mechanism, and which is also for attaining the starting gear shift stage is detected, hydraulic pressure to the clutch element and then fastening the clutch element, and a step of supplying, after the step, the hydraulic pressure to the brake element to start the fastening of the brake element and controlling rotation, which is input to the transmission mechanism, to a target number of rotations. It is possible to satisfactorily attain the starting gear shift stage without a shock while dispensing with a one-way clutch.Type: GrantFiled: March 6, 2013Date of Patent: February 23, 2016Assignee: Mazda Motor CorporationInventors: Shinya Kamada, Masaru Nakagishi, Koshiro Saji, Shotaro Nagai
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Publication number: 20160016587Abstract: An automatic transmission includes a first frictional engagement element (a low clutch 40), a second frictional engagement element (an L/R brake 60), two hydraulic chambers (a gap adjustment chamber 64 and a pressure chamber 65) provided in the second frictional engagement element, a first hydraulic pressure generator 101 (an electric pump 101) generating a hydraulic pressure during an automatic stop of the engine, and a control unit (a control unit 200) controlling the hydraulic pressure in the first and second frictional engagement elements. The control unit supplies the hydraulic pressure generated by the first hydraulic pressure generator to the first frictional engagement element and one of the two hydraulic chambers of the second frictional engagement element when the automatic transmission is in the non-traveling range and the engine has been automatically stopped.Type: ApplicationFiled: February 13, 2014Publication date: January 21, 2016Applicant: MAZDA MOTOR CORPORATIONInventors: Koshiro SAJI, Shinya KAMADA, Shotaro NAGAI