Patents by Inventor Koshiro SAJI

Koshiro SAJI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10816018
    Abstract: A hydraulic driving device of an industrial vehicle includes: a tank which stores hydraulic oil; a hydraulic pump which includes a suction port sucking the hydraulic oil and a discharge port discharging the hydraulic oil; a hydraulic cylinder which is driven by the hydraulic oil discharged from the discharge port of the hydraulic pump; a direction switching valve which is disposed among the hydraulic pump, the tank, and the hydraulic cylinder and switches a hydraulic oil flow direction in response to an operation state of operation means for driving the hydraulic cylinder; in which the direction switching valve includes a main spool which moves in response to the operation state of the operation means and a flow regulator which is disposed inside the main spool to control a flow rate of the hydraulic oil flowing from the hydraulic cylinder to the tank.
    Type: Grant
    Filed: August 2, 2018
    Date of Patent: October 27, 2020
    Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NISHIA INDUSTRIAL CO., LTD.
    Inventors: Yuki Ueda, Koshiro Saji, Shigeto Nakajima, Yukinori Takeda, Koichi Kinoshita
  • Patent number: 10746234
    Abstract: An automatic transmission includes a piston movable in an axial direction, a plurality of friction plates disposed on a side of a first surface of the piston, a fastening hydraulic chamber applying a hydraulic pressure to a second surface of the piston to move the piston to a fastening position where the friction plates are pressed to be fastened to each other, a release hydraulic chamber applying a hydraulic pressure to the first surface of the piston to move the piston to a release position where the friction plates are released, and a hydraulic pressure control valve that supplies and discharges the hydraulic pressure to and from each of the fastening hydraulic chamber and the release hydraulic chamber. An area of the second surface of the piston for receiving the hydraulic pressure is set to be larger than an area of the first surface for receiving the hydraulic pressure.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: August 18, 2020
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Yutaro Fukuda, Tadashi Saito, Masahiro Kaji, Manabu Sasahara, Tomohiro Kubo, Shinya Kamada, Norio Iwashita, Kaori Sako, Tomotaka Ishizaka, Tatsuhiko Iwasaki, Koshiro Saji, Tatsutoshi Mizobe
  • Patent number: 10473166
    Abstract: Provided is a frictional engagement element including: a plurality of friction plates; a piston movable between a releasing position and an engaging position; and a first urging mechanism and a second urging mechanism configured to urge the piston in an engaging direction from the releasing position toward the engaging position. Urging forces of both of the first urging mechanism and the second urging mechanism act on the piston from the releasing position to a first position in the engaging direction. The urging force of the first urging mechanism acts on the piston from the first position to a second position closer to the engaging position than the first position. The first position is a predetermined position where the piston does not abut against the friction plates, and the second position is a position where the piston abuts against the friction plates and the clearances are reduced.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: November 12, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Manabu Sasahara, Yuki Tsuchitori, Koshiro Saji, Tadashi Saito, Tomotaka Ishizaka, Tatsuhiko Iwasaki
  • Patent number: 10302191
    Abstract: A transmission is provided including a transmission case accommodating a transmission mechanism, a hydraulic controller having a valve body and a valve for controlling the transmission mechanism, the valve body formed with a valve insertion hole into which the valve is inserted, and an oil path communicating with the valve insertion hole, and an oil storage for storing oil. At least one of the valve body and the oil storage is integrally formed with the transmission case.
    Type: Grant
    Filed: July 15, 2016
    Date of Patent: May 28, 2019
    Assignee: Mazda Motor Corporation
    Inventors: Tatsuya Uesugi, Kazuhiko Ueda, Shinya Kamada, Shotaro Nagai, Koshiro Saji
  • Patent number: 10247305
    Abstract: Provided is an automatic transmission including: an input section to which power generated by a drive source is input; an output section configured to output a drive force; and a gear shifting mechanism configured to change a gear ratio. The power is input to the input section without intervention of a hydraulic power transmission device. The gear shifting mechanism includes a predetermined frictional engagement element for achieving a starting gear ratio of a vehicle. The frictional engagement element includes: a plurality of friction plates arranged with clearances therebetween; a piston movable between a releasing position where the friction plates are brought into a released state, and an engaging position where the friction plates are brought into an engaged state by pressing the friction plates; and an urging mechanism configured to urge the piston so that the piston abuts against the friction plates and the clearances are reduced.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: April 2, 2019
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Manabu Sasahara, Yuki Tsuchitori, Koshiro Saji, Tadashi Saito, Tomotaka Ishizaka, Tatsuhiko Iwasaki
  • Publication number: 20190040879
    Abstract: A hydraulic driving device of an industrial vehicle includes: a tank which stores hydraulic oil; a hydraulic pump which includes a suction port sucking the hydraulic oil and a discharge port discharging the hydraulic oil; a hydraulic cylinder which is driven by the hydraulic oil discharged from the discharge port of the hydraulic pump; a direction switching valve which is disposed among the hydraulic pump, the tank, and the hydraulic cylinder and switches a hydraulic oil flow direction in response to an operation state of operation means for driving the hydraulic cylinder; in which the direction switching valve includes a main spool which moves in response to the operation state of the operation means and a flow regulator which is disposed inside the main spool to control a flow rate of the hydraulic oil flowing from the hydraulic cylinder to the tank.
    Type: Application
    Filed: August 2, 2018
    Publication date: February 7, 2019
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NISHINA INDUSTRIAL CO., LTD.
    Inventors: Yuki UEDA, Koshiro SAJI, Shigeto NAKAJIMA, Yukinori TAKEDA, Koichi KINOSHITA
  • Publication number: 20180274600
    Abstract: An automatic transmission includes a piston movable in an axial direction, a plurality of friction plates disposed on a side of a first surface of the piston, a fastening hydraulic chamber applying a hydraulic pressure to a second surface of the piston to move the piston to a fastening position where the friction plates are pressed to be fastened to each other, a release hydraulic chamber applying a hydraulic pressure to the first surface of the piston to move the piston to a release position where the friction plates are released, and a hydraulic pressure control valve that supplies and discharges the hydraulic pressure to and from each of the fastening hydraulic chamber and the release hydraulic chamber. An area of the second surface of the piston for receiving the hydraulic pressure is set to be larger than an area of the first surface for receiving the hydraulic pressure.
    Type: Application
    Filed: February 16, 2017
    Publication date: September 27, 2018
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Yutaro FUKUDA, Tadashi SAITO, Masahiro KAJI, Manabu SASAHARA, Tomohiro KUBO, Shinya KAMADA, Norio IWASHITA, Kaori SAKO, Tomotaka ISHIZAKA, Tatsuhiko IWASAKI, Koshiro SAJI, Tatsutoshi MIZOBE
  • Patent number: 10012310
    Abstract: A hydraulic control unit for an automatic transmission has a mechanically-operated oil pump (6), an electrically-operated oil pump (106) actuated while an engine (2) is automatically shut down, and a hydraulic pressure circuit (100) which controls supply of hydraulic pressure to a frictional engagement element (40, 60) to be engaged, in the automatic transmission, at a vehicle's start. In the hydraulic pressure circuit, discharge oil from the electrically-operated oil pump is drained from a predetermined drain portion (154) when a selector valve (120) is in the first state (in which the mechanically-operated oil pump is a source of the supply of the hydraulic pressure to the frictional engagement element), whereas less discharge oil is drained from the drain portion, compared to the first state, when the selector valve (120) is in the second state (in which the electrically-operated oil pump is the source of the supply of the hydraulic pressure).
    Type: Grant
    Filed: August 4, 2015
    Date of Patent: July 3, 2018
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Koshiro Saji, Shinya Kamada
  • Publication number: 20180180070
    Abstract: Disclosed herein is a valve body (10) for a hydraulic control system. The valve body (10) has a plurality of valve insertion holes (33, 34) into which a plurality of valves are inserted, respectively, and a plurality of oil passages (69) each communicating with at least one of the valve insertion holes (33, 34). The valve body (10) includes: an insertion hole arrangement member (11) provided with the valve insertion holes (33, 34) of the valve body (10), which are arranged in a concentrated manner; and an oil passage arrangement member (12) placed on the insertion hole arrangement member (11), and provided with the oil passages (69) of the valve body (10), which are arranged in a concentrated manner.
    Type: Application
    Filed: June 21, 2016
    Publication date: June 28, 2018
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Tatsuya UESUGI, Kazuhiko UEDA, Shinya KAMADA, Shotaro NAGAI, Koshiro SAJI
  • Patent number: 9975553
    Abstract: An automatic transmission includes a first frictional engagement element (a low clutch 40), a second frictional engagement element (an L/R brake 60), two hydraulic chambers (a gap adjustment chamber 64 and a pressure chamber 65) provided in the second frictional engagement element, a first hydraulic pressure generator 101 (an electric pump 101) generating a hydraulic pressure during an automatic stop of the engine, and a control unit (a control unit 200) controlling the hydraulic pressure in the first and second frictional engagement elements. The control unit supplies the hydraulic pressure generated by the first hydraulic pressure generator to the first frictional engagement element and one of the two hydraulic chambers of the second frictional engagement element when the automatic transmission is in the non-traveling range and the engine has been automatically stopped.
    Type: Grant
    Filed: February 13, 2014
    Date of Patent: May 22, 2018
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai
  • Patent number: 9903469
    Abstract: A hydraulic control circuit includes: a shift valve configured to be switched between a state of supplying oil pressure to a clearance adjusting chamber of an LR brake and a state of discharging the oil pressure from the clearance adjusting chamber of the LR brake; and a linear SV configured to control the oil pressure supplied to a pressing chamber of the LR brake. The hydraulic control circuit further includes a source pressure oil passage through which oil pressure equal to the oil pressure supplied from the shift valve to the clearance adjusting chamber is supplied to a source pressure port a of the linear SV. By discharging the oil pressure in the clearance adjusting chamber at the time of opening malfunction of the linear SV, the oil pressure in the pressing chamber is also discharged through a drain port of the shift valve.
    Type: Grant
    Filed: May 23, 2014
    Date of Patent: February 27, 2018
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai, Yasunari Nakayama, Masaru Nakagishi, Yasuo Shigenaka, Motomi Kobayashi
  • Publication number: 20170241546
    Abstract: Provided is an automatic transmission including: an input section to which power generated by a drive source is input; an output section configured to output a drive force; and a gear shifting mechanism configured to change a gear ratio. The power is input to the input section without intervention of a hydraulic power transmission device. The gear shifting mechanism includes a predetermined frictional engagement element for achieving a starting gear ratio of a vehicle. The frictional engagement element includes: a plurality of friction plates arranged with clearances therebetween; a piston movable between a releasing position where the friction plates are brought into a released state, and an engaging position where the friction plates are brought into an engaged state by pressing the friction plates; and an urging mechanism configured to urge the piston so that the piston abuts against the friction plates and the clearances are reduced.
    Type: Application
    Filed: February 21, 2017
    Publication date: August 24, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Manabu SASAHARA, Yuki TSUCHITORI, Koshiro SAJI, Tadashi SAITO, Tomotaka ISHIZAKA, Tatsuhiko IWASAKI
  • Publication number: 20170241487
    Abstract: Provided is a frictional engagement element including: a plurality of friction plates; a piston movable between a releasing position and an engaging position; and a first urging mechanism and a second urging mechanism configured to urge the piston in an engaging direction from the releasing position toward the engaging position. Urging forces of both of the first urging mechanism and the second urging mechanism act on the piston from the releasing position to a first position in the engaging direction. The urging force of the first urging mechanism acts on the piston from the first position to a second position closer to the engaging position than the first position. The first position is a predetermined position where the piston does not abut against the friction plates, and the second position is a position where the piston abuts against the friction plates and the clearances are reduced.
    Type: Application
    Filed: February 21, 2017
    Publication date: August 24, 2017
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Manabu SASAHARA, Yuki TSUCHITORI, Koshiro SAJI, Tadashi SAITO, Tomotaka ISHIZAKA, Tatsuhiko IWASAKI
  • Patent number: 9709162
    Abstract: A hydraulic control device of an automatic transmission configured such that: a first gear stage is formed by engagement of an LR brake and a low clutch; a third gear stage by engagement of the low clutch and an R35 brake; and a reverse gear stage by engagement of the LR brake and the R35 brake. The hydraulic control device includes a cut valve configured to be switched between a first state where a source pressure port of a third linear solenoid valve (SV) configured to control an oil pressure supplied to the R35 brake is connected to an oil pressure source and a second state where the pressure is discharged from the port. The cut valve becomes the second state when the third gear stage is shifted to the first gear stage, and the oil pressure supplied to the low clutch is less than a predetermined oil pressure.
    Type: Grant
    Filed: May 26, 2014
    Date of Patent: July 18, 2017
    Assignee: MAZDA MOTOR CORPORATION
    Inventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai
  • Publication number: 20170023130
    Abstract: A transmission is provided including a transmission case accommodating a transmission mechanism, a hydraulic controller having a valve body and a valve for controlling the transmission mechanism, the valve body formed with a valve insertion hole into which the valve is inserted, and an oil path communicating with the valve insertion hole, and an oil storage for storing oil. At least one of the valve body and the oil storage is integrally formed with the transmission case.
    Type: Application
    Filed: July 15, 2016
    Publication date: January 26, 2017
    Inventors: Tatsuya Uesugi, Kazuhiko Ueda, Shinya Kamada, Shotaro Nagai, Koshiro Saji
  • Publication number: 20160298759
    Abstract: A hydraulic control unit for an automatic transmission has a mechanically-operated oil pump (6), an electrically-operated oil pump (106) actuated while an engine (2) is automatically shut down, and a hydraulic pressure circuit (100) which controls supply of hydraulic pressure to a frictional engagement element (40, 60) to be engaged, in the automatic transmission, at a vehicle's start. In the hydraulic pressure circuit, discharge oil from the electrically-operated oil pump is drained from a predetermined drain portion (154) when a selector valve (120) is in the first state (in which the mechanically-operated oil pump is a source of the supply of the hydraulic pressure to the frictional engagement element), whereas less discharge oil is drained from the drain portion, compared to the first state, when the selector valve (120) is in the second state (in which the electrically-operated oil pump is the source of the supply of the hydraulic pressure).
    Type: Application
    Filed: August 4, 2015
    Publication date: October 13, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Koshiro SAJI, Shinya KAMADA
  • Publication number: 20160109019
    Abstract: A hydraulic control circuit includes: a shift valve configured to be switched between a state of supplying oil pressure to a clearance adjusting chamber of an LR brake and a state of discharging the oil pressure from the clearance adjusting chamber of the LR brake; and a linear SV configured to control the oil pressure supplied to a pressing chamber of the LR brake. The hydraulic control circuit further includes a source pressure oil passage through which oil pressure equal to the oil pressure supplied from the shift valve to the clearance adjusting chamber is supplied to a source pressure port a of the linear SV. By discharging the oil pressure in the clearance adjusting chamber at the time of opening malfunction of the linear SV, the oil pressure in the pressing chamber is also discharged through a drain port of the shift valve.
    Type: Application
    Filed: May 23, 2014
    Publication date: April 21, 2016
    Inventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai, Yasunari Nakayama, Masaru Nakagishi, Yasuo Shigenaka, Motomi Kobayashi
  • Publication number: 20160091085
    Abstract: A hydraulic control device of an automatic transmission configured such that: a first gear stage is formed by engagement of an LR brake and a low clutch; a third gear stage by engagement of the low clutch and an R35 brake; and a reverse gear stage by engagement of the LR brake and the R35 brake. The hydraulic control device includes a cut valve configured to be switched between a first state where a source pressure port of a third linear solenoid valve (SV) configured to control an oil pressure supplied to the R35 brake is connected to an oil pressure source and a second state where the pressure is discharged from the port. The cut valve becomes the second state when the third gear stage is shifted to the first gear stage, and the oil pressure supplied to the low clutch is less than a predetermined oil pressure.
    Type: Application
    Filed: May 26, 2014
    Publication date: March 31, 2016
    Applicant: Mazda Motor Corporation
    Inventors: Koshiro Saji, Shinya Kamada, Shotaro Nagai
  • Patent number: 9267598
    Abstract: A control method for an automatic transmission in which a starting gear shift stage is attained by fastening a predetermined brake element and a predetermined clutch element includes a step of supplying, when a command, which is for fastening the predetermined brake element and the predetermined clutch element that is to be fastened to input output rotation on an engine side to a transmission mechanism, and which is also for attaining the starting gear shift stage is detected, hydraulic pressure to the clutch element and then fastening the clutch element, and a step of supplying, after the step, the hydraulic pressure to the brake element to start the fastening of the brake element and controlling rotation, which is input to the transmission mechanism, to a target number of rotations. It is possible to satisfactorily attain the starting gear shift stage without a shock while dispensing with a one-way clutch.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: February 23, 2016
    Assignee: Mazda Motor Corporation
    Inventors: Shinya Kamada, Masaru Nakagishi, Koshiro Saji, Shotaro Nagai
  • Publication number: 20160016587
    Abstract: An automatic transmission includes a first frictional engagement element (a low clutch 40), a second frictional engagement element (an L/R brake 60), two hydraulic chambers (a gap adjustment chamber 64 and a pressure chamber 65) provided in the second frictional engagement element, a first hydraulic pressure generator 101 (an electric pump 101) generating a hydraulic pressure during an automatic stop of the engine, and a control unit (a control unit 200) controlling the hydraulic pressure in the first and second frictional engagement elements. The control unit supplies the hydraulic pressure generated by the first hydraulic pressure generator to the first frictional engagement element and one of the two hydraulic chambers of the second frictional engagement element when the automatic transmission is in the non-traveling range and the engine has been automatically stopped.
    Type: Application
    Filed: February 13, 2014
    Publication date: January 21, 2016
    Applicant: MAZDA MOTOR CORPORATION
    Inventors: Koshiro SAJI, Shinya KAMADA, Shotaro NAGAI