Patents by Inventor Kotaro Masuyama

Kotaro Masuyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230070283
    Abstract: Provided is a bonding sheet using a copper particle that is less prone to deteriorate the sintering property due to oxidation of the copper particle, and can form a dense bonding layer having fewer voids, and can also bond an electronic component and the like with a high bonding strength. A bonding sheet (1) contains a copper particle (2) and a solvent (3) having a boiling point of 150° C. or higher, in which the copper particle (2) has a surface covered with an organic protective film, the content ratio of the copper particle (2) to the solvent (3) is in the range of 99:1 to 90:10 by mass, and the BET diameter of the copper particle (2) is in the range of 50 nm to 300 nm both inclusive.
    Type: Application
    Filed: January 26, 2021
    Publication date: March 9, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kotaro Masuyama, Kohei Otogawa, Tomohiko Yamaguchi, Kiyotaka Nakaya
  • Publication number: 20230057625
    Abstract: This silver paste is used to form a silver paste layer by applying the silver paste directly on the surface of a copper or copper alloy member, and the silver paste includes a silver powder, a fatty acid silver salt, an aliphatic amine, a high-dielectric-constant alcohol having a dielectric constant of 30 or more, and a solvent having a dielectric constant of less than 30. The content of the high-dielectric-constant alcohol is preferably 0.01% by mass to 5% by mass when an amount of the silver paste is taken as 100% by mass.
    Type: Application
    Filed: December 18, 2020
    Publication date: February 23, 2023
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsukasa Yasoshima, Kotaro Masuyama, Kohei Otogawa, Takuma Katase
  • Patent number: 11587695
    Abstract: A silver powder is produced by reducing silver carboxylate and a particle size distribution of primary particles comprises a first peak of a particle size in a range of 20 nm to 70 nm and a second peak of a particle size in a range of 200 nm to 500 nm, organic matters are decomposed in an extent of 50 mass % or more at 150° C., gases generated in heating at 100° C. are: gaseous carbon dioxide; evaporated acetone; and evaporated water.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: February 21, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kotaro Masuyama, Kazuhiko Yamasaki
  • Publication number: 20220093553
    Abstract: The joined structure of the present invention is a joined structure in which a substrate having a circuit pattern and a member to be joined including an electrode terminal are joined together via a conductive joining material. When a contact area between the circuit pattern and the conductive joining material is defined as X, a contact area between the electrode terminal and the conductive joining material is defined as Y, and a thermal conductivity of the conductive joining material is defined as ?, the joined structure satisfies the following Formula (1), SQRT(X)/SQRT(Y)?2.9209×??0.141??(1).
    Type: Application
    Filed: March 18, 2020
    Publication date: March 24, 2022
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Fumiaki Ishikawa, Tomohiko Yamaguchi, Kotaro Masuyama, Koutarou Iwata
  • Patent number: 11257735
    Abstract: The invention provides a power module substrate with a heat sink, which includes a power module substrate provided with an insulating substrate, a circuit layer provided on one surface of the insulating substrate and a metal layer provided on the other surface of the insulating substrate. The heat sink is bonded to the power module substrate via a bonding layer (30) to a surface on an opposite side to the insulating substrate of the metal layer. Bonding layer is a sintered body of silver particles, a porous body having a relative density in a range of 60% or more and 90% or less, and having a thickness in a range of 10 ?m or more and 500 ?m or less.
    Type: Grant
    Filed: November 5, 2018
    Date of Patent: February 22, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazuhiko Yamasaki, Kotaro Masuyama, Tatsuya Numa, Masayuki Ishikawa
  • Publication number: 20200376545
    Abstract: This sintered porous silver film is obtained by sintering silver particles, wherein a crystallite size is 60 nm to 150 nm, a ratio of a detected amount of C3H7+ ions to a detected amount of Ag+ ions which are measured by time-of-flight secondary ion mass spectrometry is 0.10 to 0.35, and a ratio of a detected amount of C2H? ions to the detected amount of Ag? ions which are measured by time-of-flight secondary ion mass spectrometry is 0.9 to 3.7.
    Type: Application
    Filed: March 22, 2019
    Publication date: December 3, 2020
    Inventors: Kotaro Masuyama, Kazuhiko Yamasaki
  • Publication number: 20200335416
    Abstract: A power module substrate with a heat sink (10) includes a power module substrate (20) provided with an insulating substrate (21), a circuit layer (22) provided on one surface of the insulating substrate (21) and a metal layer (23) provided on the other surface of the insulating substrate (21); and a heat sink (40) bonded via a bonding layer (30) to a surface on an opposite side to the insulating substrate (21) of the metal layer (23) of the power module substrate (20), in which the bonding layer (30) is a sintered body of silver particles, a porous body having a relative density in a range of 60% or more and 90% or less, and has a thickness in a range of 10 ?m or more and 500 ?m or less.
    Type: Application
    Filed: November 5, 2018
    Publication date: October 22, 2020
    Inventors: Kazuhiko Yamasaki, Kotaro Masuyama, Tatsuya Numa, Masayuki Ishikawa
  • Publication number: 20200219633
    Abstract: A silver powder is produced by reducing silver carboxylate and a particle size distribution of primary particles comprises a first peak of a particle size in a range of 20 nm to 70 nm and a second peak of a particle size in a range of 200 nm to 500 nm, organic matters are decomposed in an extent of 50 mass % or more at 150° C., gases generated in heating at 100° C. are: gaseous carbon dioxide; evaporated acetone; and evaporated water.
    Type: Application
    Filed: March 16, 2020
    Publication date: July 9, 2020
    Inventors: Kotaro Masuyama, Kazuhiko Yamasaki
  • Publication number: 20190047046
    Abstract: Selected is a composition containing a silver powder generating gaseous carbon dioxide, acetone vapor, and water vapor in a case where the silver powder is heated at 100° C., a stress relaxation body having a Young's modulus lower than a Young's modulus of a sintered body of the silver powder, and a solvent, in which a particle size distribution of primary particles of the silver powder has a first peak in a range of a particle size of 20 to 70 nm and a second peak in a range of a particle size of 200 to 500 nm, an organic substance in the silver powder is decomposed by 50% by mass or more at 150° C., and a mass ratio between the silver powder and the stress relaxation body is 99:1 to 60:40.
    Type: Application
    Filed: August 15, 2016
    Publication date: February 14, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kotaro Masuyama, Kazuhiko Yamasaki
  • Publication number: 20180033515
    Abstract: The silver powder related to the present invention is produced by reducing silver carboxylate. The particle size distribution of primary particles includes the first peak of a particle size in the range of 20 nm to 70 nm and the second peak of a particle size in the range of 200 nm to 500 nm. The organic matters are decomposed in an extent of 50 mass % or more at 150° C., and gases generated in heating at 100° C. are gaseous carbon dioxide, evaporated acetone and evaporated water.
    Type: Application
    Filed: January 25, 2016
    Publication date: February 1, 2018
    Inventors: Kotaro Masuyama, Kazuhiko Yamasaki