Patents by Inventor Kouichi Uchino

Kouichi Uchino has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6254696
    Abstract: High-strength bainitic steel rails have improved resistances to surface fatigue failures and wear required of the head of rails for heavy-load service railroads. The high-strength bainitic steels rails having excellent resistances to surface fatigue failures and wear contain constituents of specific ranges and consisting of bainitic structures at least in part are characterized in that the total area occupied by carbides whose longer axes are 100 to 1000 nm in a given cross section of said bainitic structures accounts for 10 to 50 percent thereof.
    Type: Grant
    Filed: September 13, 1999
    Date of Patent: July 3, 2001
    Assignee: Nippon Steel Corporation
    Inventors: Masaharu Ueda, Kouichi Uchino, Katsuya Iwano, Akira Kobayashi
  • Patent number: 5830286
    Abstract: This invention provides a steel rail having wear resistance and internal breakage resistance required for a heavy load railway, containing, in terms of percent by weight, more than 0.85 to 1.20% of C, 0.10 to 1.00% of Si, 0.40 to 1.50% of Mn, 0.0005 to 0.0040% of B, at least one of 0.05 to 1.00% of Cr, 0.01 to 0.50% of Mo, 0.02 to 0.30% of V, 0.002 to 0.05% of Nb and 0.10 to 2.00% of Co, whenever necessary, being acceleratedly cooled at a cooling rate of 5.degree. to 15.degree. C./sec from an austenite zone temperature to 650.degree. to 500.degree. C., exhibiting a pearlite structure having a hardness of at least Hv 370 within the range from the surface of the rail head portion to a position having a depth of 20 mm from the head surface with this head surface being the start point, and the difference of the hardness within this range being not more than Hv 30.
    Type: Grant
    Filed: November 13, 1996
    Date of Patent: November 3, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Masaharu Ueda, Kouichi Uchino
  • Patent number: 5762723
    Abstract: This invention is directed to improve a wear resistance and a damage resistance required for a rail of a sharply curved zone of a heavy load railway, comprising more than 0.85 to 1.20% of C, 0.10 to 1.00% of Si, 0.40 to 1.50% of Mn and if necessary, at least one member selected from the group consisting of Cr, Mo, V, Nb, Co and B, and retaining high temperature of hot rolling or a steel rail heated to a high temperature for the purpose of heat-treatment, the present invention provides a pearlitic steel rail having a good wear resistance and a good damage resistance, and a method of producing the same, wherein a head portion of the steel rail is acceleratedly cooled at a rate of 1.degree. to 10.degree. C./sec from an austenite zone temperature to a cooling stop temperature of 700.degree. to 500.degree. C. so that the hardness of the head portion is at least Hv 320 within the range of a 20 mm depth.
    Type: Grant
    Filed: July 15, 1996
    Date of Patent: June 9, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Masaharu Ueda, Hideaki Kageyama, Kouichi Uchino, Koji Babazono, Ken Kutaragi
  • Patent number: 5658400
    Abstract: High-carbon pearlitic steel rails have high strength, wear resistance, ductility and toughness are manufactured by applying special rolling to produce fine-grained pearlite blocks in steels containing 0.60 to 1.20% carbon, 0.10 to 1.20 % silicon, 0.40 to 1.50% manganese and one or more elements selected, as required, from the group of chromium, molybdenum, vanadium, niobium and cobalt, thus imparting high wear resistance and an elongation of not less than 12% and a V notch Charpy impact value of not lower than 25 J/cm.sup.2. The high-carbon rails having high wear resistance, ductility and toughness assure safe railroad services in cold districts.
    Type: Grant
    Filed: August 15, 1995
    Date of Patent: August 19, 1997
    Assignee: Nippon Steel Corporation
    Inventors: Kouichi Uchino, Toshiya Kuroki, Masaharu Ueda
  • Patent number: RE40263
    Abstract: This invention is directed to improve a wear resistance and a damage resistance required for a rail of a sharply curved zone of a heavy load railway, comprising more than 0.85 to 1.20% of C, 0.10 to 1.00% of Si, 0.40 to 1.50% of Mn and if necessary, at least one member selected from the group consisting of Cr, Mo, V, Nb, Co and B, and retaining high temperature of hot rolling or a steel rail heated to a high temperature for the purpose of heat-treatment, the present invention provides a pearlitic steel rail having a good wear resistance and a good damage resistance, and a method of producing the same, wherein a head portion of the steel rail is acceleratedly cooled at a rate of 1° to 10° C./sec from an austenite zone temperature to a cooling stop temperature of 700° to 500° C. so that the hardness of the head portion is at least Hv 320 within the range of a 20 mm depth.
    Type: Grant
    Filed: July 15, 1996
    Date of Patent: April 29, 2008
    Assignee: Nippon Steel Corporation
    Inventors: Masaharu Ueda, Hideaki Kageyama, Kouichi Uchino, Koji Babazono, Ken Kutaragi
  • Patent number: RE41033
    Abstract: This invention is directed to improve a wear resistance and a damage resistance required for a rail of a sharply curved zone of a heavy load railway, comprising more than 0.85 to 1.20% of C, 0.10 to 1.00% of Si, 0.40 to 1.50% of Mn and if necessary, at least one member selected from the group consisting of Cr, Mo, V, Nb, Co and B, and retaining high temperature of hot rolling or a steel rail heated to a high temperature for the purpose of heat-treatment, the present invention provides a pearlitic steel rail having a good wear resistance and a good damage resistance, and a method of producing the same, wherein a head portion of the steel rail is acceleratedly cooled at a rate of 1° to 10° C./sec from an austenite zone temperature to a cooling stop temperature of 700° to 500° C. so that the hardness of the head portion is at least Hv 320 within the range of a 20 mm depth.
    Type: Grant
    Filed: November 13, 1995
    Date of Patent: December 8, 2009
    Assignee: Nippn Steel Corporation
    Inventors: Masaharu Ueda, Hideaki Kageyama, Kouichi Uchino, Koji Babazono, Ken Kutaragi
  • Patent number: RE42360
    Abstract: This invention is directed to improve a wear resistance and a damage resistance required for a rail of a sharply curved zone of a heavy load railway, comprising more than 0.85 to 1.20% of C, 0.10 to 1.00% of Si, 0.40 to 1.50% of Mn and if necessary, at least one member selected from the group consisting of Cr, Mo, V, Nb, Co and B, and retaining high temperature of hot rolling or a steel rail heated to a high temperature for the purpose of heat-treatment, the present invention provides a pearlitic steel rail having a good wear resistance and a good damage resistance, and a method of producing the same, wherein a head portion of the steel rail is acceleratedly cooled at a rate of 1° to 10° C./sec from an austenite zone temperature to a cooling stop temperature of 700° to 500° C. so that the hardness of the head portion is at least Hv 320 within the range of a 20 mm depth.
    Type: Grant
    Filed: November 13, 1995
    Date of Patent: May 17, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Masaharu Ueda, Hideaki Kageyama, Kouichi Uchino, Koji Babazono, Ken Kutaragi
  • Patent number: RE42668
    Abstract: This invention is directed to improve a wear resistance and a damage resistance required for a rail of a sharply curved zone of a heavy load railway, comprising more than 0.85 to 1.20% of C, 0.10 to 1.00% of Si, 0.40 to 1.50% of Mn and if necessary, at least one member selected from the group consisting of Cr, Mo, V, Nb, Co and B, and retaining high temperature of hot rolling or a steel rail heated to a high temperature for the purpose of heat-treatment, the present invention provides a pearlitic steel rail having a good wear resistance and a good damage resistance, and a method of producing the same, wherein a head portion of the steel rail is acceleratedly cooled at a rate of 1° to 10° C./sec from an austenite zone temperature to a cooling stop temperature of 700° to 500° C. so that the hardness of the head portion is at least Hv 320 within the range of a 20 mm depth.
    Type: Grant
    Filed: November 13, 1995
    Date of Patent: September 6, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Masaharu Ueda, Hideaki Kageyama, Kouichi Uchino, Koji Babazono, Ken Kutaragi