Abstract: Electrostatic dry powder spray processes are disclosed for making battery electrodes. The electrodes made by dry powder coating processes are conventional lithium ion battery electrodes and unconventional electrodes of gradient in composition and structure, large thicknesses, free-standing, and flexible.

Abstract: A defect on the surface or in the surface layer of a moving material can be detected by using a method comprising steps of: heating the surface of the material, obtaining thermal image data of the surface of the material using an infrared thermography camera while the surface of the material is being heated up at the heating step or being cooled down after heating, and detecting the defect by calculating Laplacian with respect to temperature of the surface represented by the thermal image data. When the thermal image data is obtained while the material is being heated up, a heating device and the camera is arranged so that thermal energy emitted from the heating device is reflected by the material to come into the camera.

Abstract: A method of analyzing a thermal image of a coated substrate to determine the presence of defects includes determining a defect temperature range based on a color of the coated substrate and the maximum temperature of the coated substrate in the thermal image. Thereafter, the thermal image is processed by determining a signal value of a pixel of interest based on a temperature of the pixel of interest, temperatures of pixels in a kernel of pixels surrounding the pixel of interest, and the color of the coated substrate. The signal value of the pixel of interest is then compared to the lower temperature threshold of the defect temperature range, wherein the pixel of interest is a defect location when the signal value of the pixel of interest is greater than or equal to the lower temperature threshold.

Abstract: A defect on the surface or in the surface layer of a moving material can be detected by using a method comprising steps of: heating the surface of the material, obtaining thermal image data of the surface of the material using an infrared thermography camera while the surface of the material is being heated up at the heating step or being cooled down after heating, and detecting the defect by calculating Laplacian with respect to temperature of the surface represented by the thermal image data. When the thermal image data is obtained while the material is being heated up, a heating device and the camera is arranged so that thermal energy emitted from the heating device is reflected by the material to come into the camera.

Abstract: A method of analyzing a thermal image of a coated substrate to determine the presence of defects includes determining a defect temperature range based on a color of the coated substrate and the maximum temperature of the coated substrate in the thermal image. Thereafter, the thermal image is processed by determining a signal value of a pixel of interest based on a temperature of the pixel of interest, temperatures of pixels in a kernel of pixels surrounding the pixel of interest, and the color of the coated substrate. The signal value of the pixel of interest is then compared to the lower temperature threshold of the defect temperature range, wherein the pixel of interest is a defect location when the signal value of the pixel of interest is greater than or equal to the lower temperature threshold.

Abstract: A method for quantifying an amount of a viable microorganism includes subjecting a fluid sample suspected of containing a viable microorganism to a temperature change, and correlating the temperature history of the fluid sample to the amount of the viable microorganism contained in the fluid sample. The method may include the steps of bringing, the fluid sample to a first temperature, and transferring the fluid sample to a second temperature that is different than the first temperature. After the step of transferring, next is the step of measuring a temperature change in the fluid sample over a predetermined period of time. The temperature change may then be correlated to the amount of the viable microorganism contained in the fluid sample. The method finds use in a variety of applications, including evaluation of compositions or compounds potentially having microbicidal, microbiostatic, or growth enhancing properties.

Abstract: A painting method includes the steps of painting a work piece with a painting composition incorporating between about 0.1 and 10.0 weight percent carbon nanotubes and curing the painting composition by subjecting it to radio waves having a power of between about 30 and about 5000 W at a frequency of between about 13.56, about 27.12, or about 40.68 MHz.

Abstract: One embodiment of the invention is directed to an apparatus for atomizing a fluid. This apparatus includes an atomizing nozzle assembly. The atomizing nozzle assembly includes: a spray applicator enclosure having a fluid entry zone, a flow shape profiler region, a transducer, and a cavitation enhancer module, wherein the cavitation enhancer module includes a residence modulation zone and the residence modulation zone includes a backward facing step region. The apparatus is configured such that fluid can enter the fluid entry zone to the nozzle profiler, the transducer and the cavitation enhancer module. Other embodiments relate to methods for atomizing fluids.

Abstract: One embodiment of the invention is directed to an apparatus for atomizing a fluid. This apparatus includes an atomizing nozzle assembly. The atomizing nozzle assembly includes: a spray applicator enclosure having a fluid entry zone, a flow shape profiler region, a transducer, and a cavitation enhancer module, wherein the cavitation enhancer module includes a residence modulation zone and the residence modulation zone includes a backward facing step region. The apparatus is configured such that fluid can enter the fluid entry zone to the nozzle profiler, the transducer and the cavitation enhancer module. Other embodiments relate to methods for atomizing fluids.

Abstract: A welding system having welder with an electrode for creating a weld. The welding system may include a sensor for monitoring the weld. A method of monitoring a weld is also provided.

Abstract: A system for detecting defects in paint coatings includes a temperature manipulation apparatus configured to change the temperature of a surface and a coating applied to the surface. The system may further include an infrared sensor for measuring the change in temperature (over time) of the surface and coating and a processor to compare the measured change in temperature of the surface and coating to an expected change of temperature (over time) in order to determine anomalies in the coatings. A self-referencing method of determining defects is also disclosed, wherein surrounding pixels are utilized as a reference in the detection process for calculating the change in temperature of each pixel. In addition, application of the inventive aspects to inspection of adhesion interfaces is also disclosed.

Abstract: A system for detecting defects in paint coatings includes a temperature manipulation apparatus configured to change the temperature of a surface and a coating applied to the surface. The system may further include an infrared sensor for measuring the change in temperature of the surface and coating and a processor to compare the measured change in temperature of the surface and coating to an expected change of temperature in order to determine anomalies in the coatings.

Abstract: A system for detecting defects in paint coatings includes a temperature manipulation apparatus configured to change the temperature of a surface and a coating applied to the surface. The system may further include an infrared sensor for measuring the change in temperature of the surface and coating and a processor to compare the measured change in temperature of the surface and coating to an expected change of temperature in order to determine anomalies in the coatings.

Abstract: A method is provided for synthesizing carbon nanotubes from unseeded methane-air diffusion flames. A novel stainless steel and Ni—Cr wire probe is also provided for collecting carbon nanotubes from those diffusion flames.

Abstract: A system for detecting defects in paint coatings includes a temperature manipulation apparatus configured to change the temperature of a surface and a coating applied to the surface. The system may further include an infrared sensor for measuring the change in temperature (over time) of the surface and coating and a processor to compare the measured change in temperature of the surface and coating to an expected change of temperature (over time) in order to determine anomalies in the coatings. A self-referencing method of determining defects is also disclosed, wherein surrounding pixels are utilized as a reference in the detection process for calculating the change in temperature of each pixel. In addition, application of the inventive aspects to inspection of adhesion interfaces is also disclosed.

Abstract: A system for detecting defects in paint coatings includes a temperature manipulation apparatus configured to change the temperature of a surface and a coating applied to the surface. The system may further include an infrared sensor for measuring the change in temperature of the surface and coating and a processor to compare the measured change in temperature of the surface and coating to an expected change of temperature in order to determine anomalies in the coatings.

Abstract: A wet scrubber including an acceleration cone for accelerating an airflow containing paint particles and having a curved inner wall on which water used for capturing paint particles flows downwardly, a mixing chamber for mixing the airflow and water and provided with an impingement pool on which the airflow impacts, a vortex chamber for creating a swirling flow of air and water that further aids the capture of paint particles, and a discharge volute communicating with the vortex chamber and provided with an enlarged discharge port for discharging the air and water. The wet scrubber is used in a paint spray booth, and provides the advantages of reduction in both energy consumption and noise and improvement in the efficiency of the capturing of paint particles.

Abstract: A wet scrubber including an acceleration cone for accelerating an airflow containing paint particles and having a curved inner wall on which water used for capturing paint particles flows downwardly, a mixing chamber for mixing the airflow and water and provided with an impingement pool on which the airflow impacts, a vortex chamber for creating a swirling flow of air and water that further aids the capture of paint particles, and a discharge volute communicating with the vortex chamber and provided with an enlarged discharge port for discharging the air and water. The wet scrubber is used in a paint spray booth, and provides the advantages of reduction in both energy consumption and noise and improvement in the efficiency of the capturing of paint particles.

Abstract: A detergent composition comprising the components (a) and (b) specified below in a (b)/(a) weight ratio within the range of 1/300 to 1/2, and a detergent composition comprising the components (a) and (c) specified below in a (c)/(a) weight ratio within the range of 1/300 to 1/2:(a) An alkyl glycoside;(b) A polyhydric alcohol-polyalkylene oxide adduct having an average molecular weight of 300 to 4,000 provided that when the polyhydric alcohol is ethylene glycol, the alkylene oxide is propylene oxide;(c) A sulfate ester salt and/or a phosphate ester salt of a polyhydric alcohol-polyalkylene oxide adduct having an average molecular weight of 400 to 10,000.The detergent composition according to the invention may further contain a nitrogen-containing surfactant as component (d).

Abstract: A neutral liquid detergent composition is disclosed. The composition comprises: (a) 2-60% by weight of an alkyl glycoside; (b) 0.1-10% by weight of a nonionic surfactant having an HLB of less than 5; (c) 0.1-10% by weight of a nonionic surfactant having an HLB of not less than 5; and (d) 0.001-8% by weight of one or more water-soluble organic or inorganic salts. The composition exhibits reduced irritation and damage to the hair or the skin, and high foaming ability. It imparts a favorable feeling upon use. After washing, the detergent components can easily be rinsed off leaving the least amount of water on the washed tableware.