Abstract: A CNC machining method that incorporates a dimensional probe that allows inspection after stages of machining to determine actual dimensions with respect to the target dimension allows for corrective measures before advancing to the next step of the process so as to reduce the number of rejects at the end of the machining process. In making a tubular thread that involves initially machining a taper followed by the thread form, the probe and the various cutters are oriented against gauge blocks supported in the chuck jaws. The probe is used to dimensionally inspect the taper that is cut as an initial step before the thread form is produced. Inspection using the probe takes place upon machining the taper and after the thread form is cut using the probe integrated into the machine.

Abstract: A dual wall drill string assembly for subsurface drilling. The drill string assembly includes a metallic outer tube having an outer tube first end and an outer tube second end opposite the outer tube first end. The assembly also includes a flexible, substantially non-metallic inner tube that is substantially enclosed within and generally coaxially aligned with the outer tube. The flexible, substantially non-metallic inner tube has an inner tube first end, an inner tube second end opposite the inner tube first end, and an inner tube inner diameter. The inner tube and the outer tube define an annular channel therebetween. The drill string assembly also includes a means for conveying fluid through the annular channel toward the inner tube first end. The annular channel is adapted to convey drilling fluid under pressure toward the inner tube first end, and the inner tube is adapted to convey cuttings toward the inner tube second end.

Abstract: A threaded pin and box connection having thread geometries and/or dissimilar thread fits that prevent the pin thread of a connection from hanging up in the box thread as the pin is being stabbed into or destabbed from the box. Dissimilar geometries and/or threads include dissimilar thread types, dissimilar leads, overlapping leads, thread tooth widths of one component greater than thread grooves of the other component, multiple start threads, and combinations thereof.

Abstract: A dual wall drill string assembly for subsurface drilling. The drill string assembly includes a metallic outer tube having an outer tube first end and an outer tube second end opposite the outer tube first end. The assembly also includes a flexible, substantially non-metallic inner tube that is substantially enclosed within and generally coaxially aligned with the outer tube. The flexible, substantially non-metallic inner tube has an inner tube first end, an inner tube second end opposite the inner tube first end, and an inner tube inner diameter. The inner tube and the outer tube define an annular channel therebetween. The drill string assembly also includes a means for conveying fluid through the annular channel toward the inner tube first end. The annular channel is adapted to convey drilling fluid under pressure toward the inner tube first end, and the inner tube is adapted to convey cuttings toward the inner tube second end.

Abstract: A coil tubing or jointed dual wall drill string assembly for subsurface drilling. The drill string assembly includes a metallic outer tube having an outer tube first end and an outer tube second end opposite the outer tube first end. The assembly also includes a flexible, substantially non-metallic inner tube that is substantially enclosed within and generally coaxially aligned with the outer tube. The flexible, substantially non-metallic inner tube has an inner tube first end, an inner tube second end opposite the inner tube first end, and an inner tube inner diameter. The inner tube and the outer tube define an annular channel therebetween. The drill string assembly also includes a means for conveying fluid through the annular channel toward the inner tube first end. The annular channel is adapted to convey drilling fluid under pressure toward the inner tube first end and the inner tube is adapted to convey cuttings toward the inner tube second end.