Patents by Inventor Kuniaki Yagi

Kuniaki Yagi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11264241
    Abstract: A semiconductor substrate includes a single crystal Ga2O3-based substrate and a polycrystalline substrate that are bonded to each other. A thickness of the single crystal Ga2O3-based substrate is smaller than a thickness of the polycrystalline substrate, and a fracture toughness value of the polycrystalline substrate is higher than a fracture toughness value of the single crystal Ga2O3-based substrate.
    Type: Grant
    Filed: July 9, 2018
    Date of Patent: March 1, 2022
    Assignees: TAMURA CORPORATION, SICOXS Corporation, National Institute of Information and Commnications Technology
    Inventors: Akito Kuramata, Shinya Watanabe, Kohei Sasaki, Kuniaki Yagi, Naoki Hatta, Masataka Higashiwaki, Keita Konishi
  • Patent number: 10934634
    Abstract: A support substrate 2 is a polycrystalline SiC substrate formed of polycrystalline SiC. Assuming that one of the two sides of the polycrystalline SiC substrate is a first side and that the other side is a second side, a substrate grain size change rate of the polycrystalline SiC substrate, which is a value obtained by dividing a difference between the average value of crystal grain sizes of the polycrystalline SiC on the first side and the average value of crystal grain sizes of the polycrystalline SiC on the second side by a thickness of the polycrystalline SiC substrate, is 0.43% or less. A radius of curvature of the polycrystalline SiC substrate is 142 m or more.
    Type: Grant
    Filed: April 5, 2017
    Date of Patent: March 2, 2021
    Assignee: SICOXS CORPORATION
    Inventors: Kuniaki Yagi, Motoki Kobayashi
  • Publication number: 20200168460
    Abstract: A semiconductor substrate includes a single crystal Ga2O3-based substrate and a polycrystalline substrate that are bonded to each other. A thickness of the single crystal Ga2O3-based substrate is smaller than a thickness of the polycrystalline substrate, and a fracture toughness value of the polycrystalline substrate is higher than a fracture toughness value of the single crystal Ga2O3-based substrate.
    Type: Application
    Filed: July 9, 2018
    Publication date: May 28, 2020
    Applicants: TAMURA CORPORATION, SICOXS Corporation, National Institute of Information and Communications Technology
    Inventors: Akito KURAMATA, Shinya WATANABE, Kohei SASAKI, Kuniaki YAGI, Naoki HATTA, Masataka HIGASHIWAKI, Keita KONISHI
  • Publication number: 20190153616
    Abstract: A support substrate 2 is a polycrystalline SiC substrate formed of polycrystalline SiC. Assuming that one of the two sides of the polycrystalline SiC substrate is a first side and that the other side is a second side, a substrate grain size change rate of the polycrystalline SiC substrate, which is a value obtained by dividing a difference between the average value of crystal grain sizes of the polycrystalline SiC on the first side and the average value of crystal grain sizes of the polycrystalline SiC on the second side by a thickness of the polycrystalline SiC substrate, is 0.43% or less. A radius of curvature of warpage of the polycrystalline SiC substrate is 142 m or more.
    Type: Application
    Filed: April 5, 2017
    Publication date: May 23, 2019
    Inventors: Kuniaki YAGI, Motoki KOBAYASHI
  • Patent number: 9773678
    Abstract: A method for manufacturing a semiconductor substrate may comprise irradiating a surface of a first semiconductor layer and a surface of a second semiconductor layer with one or more types of first impurity in a vacuum. The method may comprise bonding the surface of the first semiconductor layer and the surface of the second semiconductor layer to each other in the vacuum. The method may comprise applying heat treatment to the semiconductor substrate produced in the bonding. The first impurity may be an inert impurity that does not generate carriers in the first and second semiconductor layers. The heat treatment may be applied such that a width of an in-depth concentration profile of the first impurity contained in the first and second semiconductor layers is narrower after execution of the heat treatment than before the execution of the heat treatment.
    Type: Grant
    Filed: July 9, 2015
    Date of Patent: September 26, 2017
    Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, SICOXS CORPORATION
    Inventors: Ko Imaoka, Motoki Kobayashi, Hidetsugu Uchida, Kuniaki Yagi, Takamitsu Kawahara, Naoki Hatta, Akiyuki Minami, Toyokazu Sakata, Tomoatsu Makino, Mitsuharu Kato
  • Patent number: 9761479
    Abstract: A technique disclosed herein relates to a manufacturing method for a semiconductor substrate having the bonded interface with high bonding strength without forming an oxide layer at the bonded interface also for the substrate having surface that is hardly planarized. The manufacturing method for the semiconductor substrate may include an amorphous layer formation process in which a first amorphous layer is formed by modifying a surface of a support substrate and a second amorphous layer is formed by modifying a surface of a single-crystalline layer of a semiconductor. The manufacturing method may include a contact process in which the first amorphous layer and the second amorphous layer are contacted with each other. The manufacturing method may include a heat treatment process in which the support substrate and single-crystalline layer are heat-treated with the first amorphous layer and the second amorphous layer being in contact with each other.
    Type: Grant
    Filed: July 3, 2014
    Date of Patent: September 12, 2017
    Assignees: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, SICOXS CORPORATION, NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Ko Imaoka, Motoki Kobayashi, Hidetsugu Uchida, Kuniaki Yagi, Takamitsu Kawahara, Naoki Hatta, Akiyuki Minami, Toyokazu Sakata, Tomoatsu Makino, Hideki Takagi, Yuuichi Kurashima
  • Publication number: 20170213735
    Abstract: A method for manufacturing a semiconductor substrate may comprise irradiating a surface of a first semiconductor layer and a surface of a second semiconductor layer with one or more types of first impurity in a vacuum. The method may comprise bonding the surface of the first semiconductor layer and the surface of the second semiconductor layer to each other in the vacuum. The method may comprise applying heat treatment to the semiconductor substrate produced in the bonding. The first impurity may be an inert impurity that does not generate carriers in the first and second semiconductor layers. The heat treatment may be applied such that a width of an in-depth concentration profile of the first impurity contained in the first and second semiconductor layers is narrower after execution of the heat treatment than before the execution of the heat treatment.
    Type: Application
    Filed: July 9, 2015
    Publication date: July 27, 2017
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, SICOXS CORPORATION
    Inventors: Ko IMAOKA, Motoki KOBAYASHI, Hidetsugu UCHIDA, Kuniaki YAGI, Takamitsu KAWAHARA, Naoki HATTA, Akiyuki MINAMI, Toyokazu SAKATA, Tomoatsu MAKINO, Mitsuharu KATO
  • Publication number: 20160204023
    Abstract: A technique disclosed herein relates to a manufacturing method for a semiconductor substrate having the bonded interface with high bonding strength without forming an oxide layer at the bonded interface also for the substrate having surface that is hardly planarized. The manufacturing method for the semiconductor substrate may include an amorphous layer formation process in which a first amorphous layer is formed by modifying a surface of a support substrate and a second amorphous layer is formed by modifying a surface of a single-crystalline layer of a semiconductor. The manufacturing method may include a contact process in which the first amorphous layer and the second amorphous layer are contacted with each other. The manufacturing method may include a heat treatment process in which the support substrate and single-crystalline layer are heat-treated with the first amorphous layer and the second amorphous layer being in contact with each other.
    Type: Application
    Filed: July 3, 2014
    Publication date: July 14, 2016
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, SICOXS CORPORATION, NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Ko IMAOKA, Motoki KOBAYASHI, Hidetsugu UCHIDA, Kuniaki YAGI, Takamitsu KAWAHARA, Naoki HATTA, Akiyuki MINAMI, Toyokazu SAKATA, Tomoatsu MAKINO, Hideki TAKAGI, Yuuichi KURASHIMA
  • Patent number: 8890170
    Abstract: There is provided a silicon carbide substrate composed of silicon carbide, including encapsulated regions inside, which form incoherent boundaries between the silicon carbide and the encapsulated regions, wherein propagation of stacking faults in the silicon carbide is blocked.
    Type: Grant
    Filed: November 15, 2011
    Date of Patent: November 18, 2014
    Assignee: Hoya Corporation
    Inventors: Hiroyuki Nagasawa, Takamitsu Kawahara, Kuniaki Yagi, Naoki Hatta
  • Publication number: 20130234164
    Abstract: There is provided a silicon carbide substrate composed of silicon carbide, including encapsulated regions inside, which form incoherent boundaries between the silicon carbide and the encapsulated regions, wherein propagation of stacking faults in the silicon carbide is blocked.
    Type: Application
    Filed: November 15, 2011
    Publication date: September 12, 2013
    Applicant: HOYA CORPORATION
    Inventors: Hiroyuki Nagasawa, Takamitsu Kawahara, Kuniaki Yagi, Naoki Hatta
  • Publication number: 20130228797
    Abstract: To provide a silicon carbide substrate having at least one or more main surfaces, including: a plurality of encapsulated regions inside, wherein the plurality of encapsulated regions are distributed in a direction approximately parallel to one of the main surfaces, with each encapsulated region positioned at a distance of 100 nm or more and 100 ?m or less from the main surfaces to inside a substrate, and each encapsulated region having a width of 100 nm or more and 100 ?m or less in a direction parallel to the main surfaces.
    Type: Application
    Filed: November 15, 2011
    Publication date: September 5, 2013
    Applicant: HOYA CORPORATION
    Inventors: Hiroyuki Nagasawa, Takamitsu Kawahara, Kuniaki Yagi, Naoki Hatta
  • Patent number: 8133321
    Abstract: A process for producing a silicon carbide single crystal in which a silicon carbide single crystal layer is homo-epitaxially or hetero-epitaxially grown on a surface of a single crystal substrate, wherein a plurality of substantially parallel undulation ridges that extend in a first direction on the single crystal substrate surface is formed on said single crystal substrate surface; each of the undulation ridges on said single crystal substrate surface has a height that undulates as each of the undulation ridges extends in the first direction; and the undulation ridges are disposed so that planar defects composed of anti-phase boundaries and/or twin bands that propagate together with the epitaxial growth of the silicon carbide single crystal merge with each other.
    Type: Grant
    Filed: May 23, 2006
    Date of Patent: March 13, 2012
    Assignee: Hoya Corporation
    Inventors: Takamitsu Kawahara, Kuniaki Yagi, Naoki Hatta, Hiroyuki Nagasawa
  • Publication number: 20110089431
    Abstract: A method for producing a compound single crystal includes a process (I) of growing the compound single crystal while causing an anti-phase boundary and a stacking fault to equivalently occur in a <110> direction parallel to the surface, the stacking fault being attributable to the elements A and B; a process (II) of merging and annihilating the stacking fault, attributable to the element A, and the anti-phase boundary, which occurs in the process (I); a process (III) of vanishing the stacking fault attributable to the element B, which occurs in the process (I); and a process (IV) of completely merging and annihilating the anti-phase boundary. The process (IV) is carried out simultaneously with the processes (II) and (III) or after the processes (II) and (III).
    Type: Application
    Filed: October 15, 2010
    Publication date: April 21, 2011
    Applicant: HOYA CORPORATION
    Inventors: Kuniaki YAGI, Takahisa SUZUKI, Yasutaka YANAGISAWA, Masao HIROSE, Noriko SATO, Junya KOIZUMI, Hiroyuki NAGASAWA
  • Publication number: 20080289570
    Abstract: This invention reduces planar defects which occur within a silicon carbide single crystal when a silicon carbide single crystal is epitaxially grown on a single crystal substrate. The process for producing a silicon carbide single crystal in which a silicon carbide single crystal layer is epitaxially grown on the surface of a single crystal substrate is a process in which a plurality of undulations that extend in a single, substantially parallel direction on the substrate surface is formed on the single crystal substrate surface; undulation ridges on the single crystal substrate undulate in the thickness direction of the single crystal substrate; and the undulations are disposed so that planar defects composed of anti-phase boundaries and/or twin bands that propagate together with the epitaxial growth of the silicon carbide single crystal merge with each other.
    Type: Application
    Filed: May 23, 2006
    Publication date: November 27, 2008
    Applicant: Hoya Corporation
    Inventors: Takamitsu Kawahara, Kuniaki Yagi, Naoki Hatta, Hiroyuki Nagasawa
  • Patent number: 7211337
    Abstract: Provided are a compound semiconductor crystal substrate capable of reducing planar defects such as twins and anti-phase boundaries occurring in epitaxially grown crystals without additional steps beyond epitaxial growth, and a method of manufacturing the same. A compound single crystal substrate, the basal plane of which is a nonpolar face, with said basal plane having a partial surface having polarity (a partial polar surface). Said partial polar surface is a polar portion of higher surface energy than said basal plane.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: May 1, 2007
    Assignee: Hoya Corporation
    Inventors: Hiroyuki Nagasawa, Kuniaki Yagi, Takamitsu Kawahara
  • Patent number: 7101774
    Abstract: Provided is a method of manufacturing compound single crystals by epitaxially growing a compound single crystal layer differing from the substrate in which the planar defects generated in the crystal that is epitaxially grown are reduced. The method of manufacturing compound single crystals in which a compound single crystalline layer differing from a compound single crystalline substrate is epitaxially grown on the surface of said substrate. Plural undulations extending in a single direction are present on at least a portion of the surface of said substrate, and in that said undulations are provided in such a manner that as said compound single crystalline layer grows, the defects that grow meet each other.
    Type: Grant
    Filed: August 26, 2002
    Date of Patent: September 5, 2006
    Assignee: Hoya Corporation
    Inventors: Hiroyuki Nagasawa, Kuniaki Yagi, Takamitsu Kawahara
  • Patent number: 6821340
    Abstract: To provide a method of manufacturing silicon carbide by forming silicon carbide on a substrate surface from an atmosphere containing a silicon carbide feedstock gas comprising at least a silicon source gas and a carbon source gas under condition 1 or 2 below: Condition 1: the partial pressure ps of silicon source gas is constant (with ps>0), the partial pressure of carbon source gas consists of a state pc1 and a state pc2 that are repeated in alternating fashion, wherein pc1 and pc2 denote partial pressures of carbon source gas, pc1>pc2, and pc1/ps falls within a range of 1-10 times the attachment coefficient ratio (Ss/Sc), pc2/ps falls within a range of less than one time Ss/Sc; Condition 2: the partial pressure pc of carbon source gas is constant (with pc>0), the partial pressure of silicon source gas consists of a state ps1 and a state ps2 that are repeated in alternating fashion, wherein ps1 and ps2 denote partial pressures of silicon source gas, ps1<ps2, and pc/ps1 falls within a range of 1
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: November 23, 2004
    Assignee: Hoya Corporation
    Inventors: Hiroyuki Nagasawa, Takamitsu Kawahara, Kuniaki Yagi
  • Publication number: 20040127042
    Abstract: Provided are a compound semiconductor crystal substrate capable of reducing planar defects such as twins and anti-phase boundaries occurring in epitaxially grown crystals without additional steps beyond epitaxial growth, and a method of manufacturing the same. A compound single crystal substrate, the basal plane of which is a nonpolar face, with said basal plane having a partial surface having polarity (a partial polar surface). Said partial polar surface is a polar portion of higher surface energy than said basal plane.
    Type: Application
    Filed: December 15, 2003
    Publication date: July 1, 2004
    Applicant: HOYA CORPORATION
    Inventors: Hiroyuki Nagasawa, Kuniaki Yagi, Takamitsu Kawahara
  • Patent number: 6736894
    Abstract: To provide a method of manufacturing compound semiconductor single crystals such as silicon carbide and gallium nitride by epitaxial growth methods, that is capable of yielding compound single crystals of comparatively low planar defect density. The method of manufacturing compound single crystals in which two or more compound single crystalline layers identical to or differing from a single crystalline substrate are sequentially epitaxially grown on the surface of said substrate. At least a portion of said substrate surface has plural undulations extending in a single direction and second and subsequent epitaxial growth is conducted after the formation of plural undulations extending in a single direction in at least a portion of the surface of the compound single crystalline layer formed proximately.
    Type: Grant
    Filed: August 26, 2002
    Date of Patent: May 18, 2004
    Assignee: Hoya Corporation
    Inventors: Takamitsu Kawahara, Hiroyuki Nagasawa, Kuniaki Yagi
  • Patent number: 6703288
    Abstract: Provided are a compound semiconductor crystal substrate capable of reducing planar defects such as twins and anti-phase boundaries occurring in epitaxially grown crystals without additional steps beyond epitaxial growth, and a method of manufacturing the same. A compound single crystal substrate, the basal plane of which is a nonpolar face, with said basal plane having a partial surface having polarity (a partial polar surface). Said partial polar surface is a polar portion of higher surface energy than said basal plane.
    Type: Grant
    Filed: May 8, 2002
    Date of Patent: March 9, 2004
    Assignee: Hoya Corporation
    Inventors: Hiroyuki Nagasawa, Kuniaki Yagi, Takamitsu Kawahara