Patents by Inventor Kuo-Chih Lai

Kuo-Chih Lai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9570348
    Abstract: A method of forming a contact structure is provided. A silicon-containing substrate is provided with a composite dielectric layer formed thereon. An opening penetrates through the composite dielectric layer and exposes a portion of the source/drain region. A titanium nitride layer is formed in the opening, and the titanium nitride layer is in contact with the exposed portion of the source/drain region. The titanium nitride layer is annealed, so that the bottom portion of the titanium nitride layer is partially transformed into a titanium silicide layer. A conductive layer is formed to fill up the opening.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: February 14, 2017
    Assignee: United Microelectronics Corp.
    Inventors: Pin-Hong Chen, Kuo-Chih Lai, Chia-Chang Hsu, Chun-Chieh Chiu, Li-Han Chen, Shu-Min Huang, Min-Chuan Tsai, Hsin-Fu Huang, Chi-Mao Hsu
  • Publication number: 20160336227
    Abstract: A method of forming a contact structure is provided. A silicon-containing substrate is provided with a composite dielectric layer formed thereon. An opening penetrates through the composite dielectric layer and exposes a portion of the source/drain region. A titanium nitride layer is formed in the opening, and the titanium nitride layer is in contact with the exposed portion of the source/drain region. The titanium nitride layer is annealed, so that the bottom portion of the titanium nitride layer is partially transformed into a titanium silicide layer. A conductive layer is formed to fill up the opening.
    Type: Application
    Filed: May 11, 2015
    Publication date: November 17, 2016
    Inventors: Pin-Hong Chen, Kuo-Chih Lai, Chia-Chang Hsu, Chun-Chieh Chiu, Li-Han Chen, Shu-Min Huang, Min-Chuan Tsai, Hsin-Fu Huang, Chi-Mao Hsu
  • Publication number: 20160336181
    Abstract: The present invention provides a method for metal gate work function tuning before contact formation in a fin-shaped field effect transistor (FinFET), where in the method comprises the following steps. (S1) providing a substrate having a metal gate structure on a side of the substrate, (S2) forming a titanium nitride (TiN) layer on the side of the substrate, and (S3) performing a gate annealing to tune work function of the metal gate structure.
    Type: Application
    Filed: May 13, 2015
    Publication date: November 17, 2016
    Inventors: KUO-CHIH LAI, YANG-JU LU, CHING-YUN CHANG, YEN-CHEN CHEN, SHIH-MIN CHOU, YUN TZU CHANG, FANG-YI LIU, HSIANG-CHIEH YEN, NIEN-TING HO
  • Publication number: 20160336270
    Abstract: A semiconductor process for forming a plug includes the following steps. A dielectric layer having a recess is formed on a substrate. A titanium layer is formed to conformally cover the recess. A first titanium nitride layer is formed to conformally cover the titanium layer, thereby the first titanium nitride layer having first sidewall parts. The first sidewall parts of the first titanium nitride layer are pulled back, thereby second sidewall parts being formed. A second titanium nitride layer is formed to cover the recess. Moreover, a semiconductor structure formed by said semiconductor process is also provided.
    Type: Application
    Filed: May 12, 2015
    Publication date: November 17, 2016
    Inventors: Pin-Hong Chen, Kuo-Chih Lai, Chia Chang Hsu, Chun-Chieh Chiu, Li-Han Chen, Shu Min Huang, Min-Chuan Tsai, Hsin-Fu Huang, Chi-Mao Hsu
  • Patent number: 9478628
    Abstract: A metal gate forming process includes the following steps. A first metal layer is formed on a substrate by at least a first step followed by a second step, wherein the processing power of the second step is higher than the processing power of the first step.
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: October 25, 2016
    Assignee: UNITED MICROELECTRONICS CORP.
    Inventors: Kuo-Chih Lai, Nien-Ting HO, Chi-Mao Hsu, Ching-Yun Chang, Yen-Chen Chen, Yang-Ju Lu, Shih-Min Chou, Yun-Tzu Chang, Hsiang-Chieh Yen, Min-Chuan Tsai
  • Publication number: 20160268259
    Abstract: A semiconductor process of forming metal gates with different threshold voltages includes the following steps. A substrate having a first area and a second area is provided. A dielectric layer and a first work function layer are sequentially formed on the substrate of the first area and the second area. A second work function layer is directly formed on the first work function layer of the first area. A third work function layer is directly formed on the first work function layer of the second area, where the third work function layer is different from the second work function layer. The present invention also provides a semiconductor structure formed by said semiconductor process.
    Type: Application
    Filed: April 9, 2015
    Publication date: September 15, 2016
    Inventors: Ching-Yun Chang, Chi-Mao Hsu, Wei-Ming Hsiao, Nien-Ting Ho, Kuo-Chih Lai
  • Patent number: 9318338
    Abstract: A method for fabricating a semiconductor device is provided. The method includes the following steps. Firstly, a substrate having a nitride layer and a platinum (Pt)-containing nickel (Ni)-semiconductor compound layer is provided. Then the nitride layer and the Pt are removed in situ with a chemical solution including a sulfuric acid component and a phosphoric acid component.
    Type: Grant
    Filed: August 19, 2013
    Date of Patent: April 19, 2016
    Assignee: UNITED MICROELECTRONICS CORPORATION
    Inventors: Bor-Shyang Liao, Tsung-Hsun Tsai, Kuo-Chih Lai, Pin-Hong Chen, Chia-Chang Hsu, Shu-Min Huang, Min-Chung Cheng, Chun-Ling Lin
  • Patent number: 8993390
    Abstract: A manufacturing method of a semiconductor device comprises the following steps. First, a substrate is provided, at least one fin structure is formed on the substrate, and a metal layer is then deposited on the fin structure to form a salicide layer. After depositing the metal layer, the metal layer is removed but no RTP is performed before the metal layer is removed. Then a RTP is performed after the metal layer is removed.
    Type: Grant
    Filed: May 15, 2014
    Date of Patent: March 31, 2015
    Assignee: United Microelectronics Corp.
    Inventors: Kuo-Chih Lai, Chia Chang Hsu, Nien-Ting Ho, Bor-Shyang Liao, Shu Min Huang, Min-Chung Cheng, Yu-Ru Yang
  • Publication number: 20150050799
    Abstract: A method for fabricating a semiconductor device is provided. The method includes the following steps. Firstly, a substrate having a nitride layer and a platinum (PO-containing nickel (Ni)-semiconductor compound layer is provided. Then the nitride layer and the Pt are removed in situ with a chemical solution including a sulfuric acid component and a phosphoric acid component.
    Type: Application
    Filed: August 19, 2013
    Publication date: February 19, 2015
    Applicant: UNITED MICROELECTRONICS CORPORATION
    Inventors: Bor-Shyang Liao, Tsung-Hsun Tsai, Kuo-Chih Lai, Pin-Hong Chen, Chia-Chang Hsu, Shu-Min Huang, Min-Chung Cheng, Chun-Ling Lin
  • Patent number: 8883650
    Abstract: The present invention provides a method of removing oxides. First, a substrate having the oxides is loaded into a reaction chamber, which includes a susceptor setting in the bottom portion of the chamber, a shower head setting above the susceptor, and a heater setting above the susceptor. Subsequently, an etching process is performed. A first thermal treatment process is then carried out. Finally, a second thermal treatment process is carried out, and a reaction temperature of the second thermal treatment process is higher than a reaction temperature of the first thermal treatment process.
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: November 11, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Kuo-Chih Lai, Yi-Wei Chen, Nien-Ting Ho, Teng-Chun Tsai
  • Patent number: 8877635
    Abstract: A method for fabricating metal-oxide semiconductor (MOS) transistor is disclosed. The method includes the steps of: providing a semiconductor substrate having a silicide thereon; performing a first rapid thermal process to drive-in platinum from a surface of the silicide into the silicide; and removing un-reacted platinum in the first rapid thermal process.
    Type: Grant
    Filed: June 10, 2013
    Date of Patent: November 4, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Kuo-Chih Lai, Nien-Ting Ho, Shu Min Huang, Bor-Shyang Liao, Chia Chang Hsu
  • Publication number: 20140248762
    Abstract: A manufacturing method of a semiconductor device comprises the following steps. First, a substrate is provided, at least one fin structure is formed on the substrate, and a metal layer is then deposited on the fin structure to form a salicide layer. After depositing the metal layer, the metal layer is removed but no RTP is performed before the metal layer is removed. Then a RTP is performed after the metal layer is removed.
    Type: Application
    Filed: May 15, 2014
    Publication date: September 4, 2014
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Kuo-Chih Lai, Chia Chang Hsu, Nien-Ting Ho, Bor-Shyang Liao, Shu Min Huang, Min-Chung Cheng, Yu-Ru Yang
  • Publication number: 20140242802
    Abstract: A semiconductor process includes the following steps. A wafer on a pedestal is provided. The pedestal is lifted to approach a heating source and an etching process is performed on the wafer. An annealing process is performed on the wafer by the heating source. In another way, a wafer on a pedestal, and a heating source on a same side of the wafer as the pedestal are provided. An etching process is performed on the wafer by setting the temperature difference between the heating source and the pedestal larger than 180° C.
    Type: Application
    Filed: February 25, 2013
    Publication date: August 28, 2014
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Chia Chang Hsu, Kuo-Chih Lai, Chun-Ling Lin, Bor-Shyang Liao, Pin-Hong Chen, Shu Min Huang, Min-Chung Cheng, Chi-Mao Hsu
  • Patent number: 8815738
    Abstract: A salicide process is described. A substrate having thereon an insulating layer and a silicon-based region is provided. A nickel-containing metal layer is formed on the substrate. A first anneal process is performed to form a nickel-rich silicide layer on the silicon-based region. The remaining nickel-containing metal layer is stripped. A thermal recovery process is performed at a temperature of 150-250° C. for a period longer than 5 minutes. A second anneal process is performed to change the phase of the nickel-rich silicide layer and form a low-resistivity mononickel silicide layer.
    Type: Grant
    Filed: July 10, 2012
    Date of Patent: August 26, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Chia-Chang Hsu, Bor-Shyang Liao, Kuo-Chih Lai, Nien-Ting Ho, Chi-Mao Hsu, Shu-Min Huang, Min-Chung Cheng
  • Patent number: 8766319
    Abstract: A manufacturing method of a semiconductor device comprises the following steps. First, a substrate is provided, at least one fin structure is formed on the substrate, and a metal layer is then deposited on the fin structure to form a salicide layer. After depositing the metal layer, the metal layer is removed but no RTP is performed before the metal layer is removed. Then a RTP is performed after the metal layer is removed.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: July 1, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Kuo-Chih Lai, Chia Chang Hsu, Nien-Ting Ho, Bor-Shyang Liao, Shu Min Huang, Min-Chung Cheng, Yu-Ru Yang
  • Patent number: 8641828
    Abstract: A cleaning method of a semiconductor manufacturing process is provided. The cleaning method is applied to a semiconductor component including a plurality of material layers formed thereon. An opening is defined in the material layers, and a side wall is exposed from the opening. The side wall at least includes a first material layer and a second material layer. At first, a first cleaning process is performed till a lateral etched thickness of the first material layer is equal to a lateral etched thickness of the second material layer. Then, a byproduct formed in the first cleaning process is removed.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: February 4, 2014
    Assignee: United Microelectronics Corp.
    Inventors: Yi-Wei Chen, Teng-Chun Tsai, Kuo-Chih Lai, Shu-Min Huang
  • Publication number: 20140017888
    Abstract: A salicide process is described. A substrate having thereon an insulating layer and a silicon-based region is provided. A nickel-containing metal layer is formed on the substrate. A first anneal process is performed to form a nickel-rich silicide layer on the silicon-based region. The remaining nickel-containing metal layer is stripped. A thermal recovery process is performed at a temperature of 150-250° C. for a period longer than 5 minutes. A second anneal process is performed to change the phase of the nickel-rich silicide layer and form a low-resistivity mononickel silicide layer.
    Type: Application
    Filed: July 10, 2012
    Publication date: January 16, 2014
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Chia-Chang Hsu, Bor-Shyang Liao, Kuo-Chih Lai, Nien-Ting Ho, Chi-Mao Hsu, Shu-Min Huang, Min-Chung Cheng
  • Patent number: 8598033
    Abstract: The present invention provides a method for forming a salicide layer. First, a metal-atom-containing layer is formed on a substrate, a first rapid thermal process (RTP) is then performed to the metal-atom-containing layer to form a transitional salicide layer on a specific region. The metal-atom-containing layer is then removed, a thermal conductive layer is formed on the surface of the transitional salicide layer, and a second RTP is performed on the transitional salicide layer.
    Type: Grant
    Filed: October 7, 2012
    Date of Patent: December 3, 2013
    Assignee: United Microelectronics Corp.
    Inventors: Kuo-Chih Lai, Chia Chang Hsu, Bor-Shyang Liao, Chun-Ling Lin, Shu Min Huang, Min-Chung Cheng, Chi-Mao Hsu
  • Publication number: 20130288456
    Abstract: A manufacturing method of a semiconductor device comprises the following steps. First, a substrate is provided, at least one fin structure is formed on the substrate, and a metal layer is then deposited on the fin structure to form a salicide layer. After depositing the metal layer, the metal layer is removed but no RTP is performed before the metal layer is removed. Then a RTP is performed after the metal layer is removed.
    Type: Application
    Filed: April 26, 2012
    Publication date: October 31, 2013
    Inventors: Kuo-Chih Lai, Chia Chang Hsu, Nien-Ting Ho, Bor-Shyang Liao, Shu Min Huang, Min-Chung Cheng, Yu-Ru Yang
  • Publication number: 20130273736
    Abstract: A method for fabricating metal-oxide semiconductor (MOS) transistor is disclosed. The method includes the steps of: providing a semiconductor substrate having a silicide thereon; performing a first rapid thermal process to drive-in platinum from a surface of the silicide into the silicide; and removing un-reacted platinum in the first rapid thermal process.
    Type: Application
    Filed: June 10, 2013
    Publication date: October 17, 2013
    Inventors: Kuo-Chih Lai, Nien-Ting Ho, Shu Min Huang, Bor-Shyang Liao, Chia Chang Hsu