Abstract: A heat pipe is described. The heat pipe includes a heat pipe body containing a working fluid; and a louvered cooling fin adjacent to one end of the heat pipe body, the louvered cooling fin extending outward from a surface of the heat pipe body. Air-cooled battery packs containing the heat pipe are also described.

Abstract: A system and method for reducing a buffeting condition in a passenger compartment of a vehicle is disclosed herein. The system includes, but is not limited to, a blocking member disposed between the passenger compartment and an adjacent space that is configured to move between an open position and a closed position to respectively open and close an opening between the passenger compartment and the adjacent space. The system further includes a motor operatively coupled with the blocking member and configured to move the blocking member between the open position and the closed position. The system still further includes a controller operatively coupled to the motor and configured to control the motor to move the blocking member to alternate between the open position and the closed position at a predetermined rate in response to a triggering event, whereby a buffeting condition experienced in the passenger compartment is diminished.

Abstract: A composite article for dissipating thermal energy from a secondary battery cell includes a first graphite layer, a second graphite layer spaced away from and arranged parallel to the first graphite layer, and a metal layer sandwiched between and disposed in contact with each of the first graphite layer and the second graphite layer. The composite article has a thermal conductivity of greater than or equal to about 1,200 W/mK and an electrical conductivity of greater than or equal to about 10,000 S/cm. A secondary battery module includes the composite article and a secondary battery cell having a length and an average measurable temperature along the length during operation of the secondary battery module. The composite article is disposed adjacent and in contact with the secondary battery cell to thereby dissipate thermal energy from the secondary battery cell during operation of the secondary battery module.

Abstract: A battery cell pack having improved heat transfer is described. In one embodiment, the battery cell pack includes a plurality of battery cells, each battery cell having an anode foil and a cathode foil; a pair of taps, the first tap attached to the anode foil and the second tap attached to the cathode foil; wherein at least one battery cell has a high thermal conductivity coating on at least one side of the anode foil, or the cathode foil, or both; or at least one of the taps has a high thermal conductivity coating on at least one side; or both. Methods of improving the heat transfer of battery cell packs are also described.

Abstract: A composite article for dissipating thermal energy from a secondary battery cell includes a first graphite layer, a second graphite layer spaced away from and arranged parallel to the first graphite layer, and a metal layer sandwiched between and disposed in contact with each of the first graphite layer and the second graphite layer. The composite article has a thermal conductivity of greater than or equal to about 1,200 W/mK and an electrical conductivity of greater than or equal to about 10,000 S/cm. A secondary battery module includes the composite article and a secondary battery cell having a length and an average measurable temperature along the length during operation of the secondary battery module. The composite article is disposed adjacent and in contact with the secondary battery cell to thereby dissipate thermal energy from the secondary battery cell during operation of the secondary battery module.

Abstract: A secondary battery module includes a plurality of secondary battery cells each having a measureable temperature and each spaced apart from an adjacent one of the secondary battery cells to define a cooling channel therebetween. The plurality of cells includes a first one of the cells having a measureable first temperature and a terminal one of the cells having a measureable terminal temperature and separated from the first one of the cells by at least one other of the cells. The module includes a fluid flowable within each of the cooling channels and in thermal energy exchange relationship with each of the cells, and a housing defining an inlet channel disposed in fluid flow communication with each of the cooling channels and configured for directing fluid flow uniformly to each of the cooling channels, and further defining a plurality of inlet ports in fluid flow communication with the inlet channel.

Abstract: A secondary battery module includes a plurality of secondary battery cells each having a measureable temperature and each spaced apart from an adjacent one of the cells to define a cooling channel therebetween. The plurality of cells includes a first one of the cells having a measureable first temperature, and a terminal one of the cells having a measureable terminal temperature and separated from the first one of the cells by at least one other of the cells. The module includes a fluid flowable within each of the cooling channels and in thermal energy exchange relationship with each of the cells. The module includes a housing having a surface defining an inlet channel disposed in fluid flow communication with each of the cooling channels and configured for directing the fluid flow to each of the cooling channels. The surface has a shape defined by a spline.

Abstract: A thermal management device for dissipating thermal energy from a secondary battery cell includes a first plate defining a first channel and a second channel spaced apart from the first channel, wherein the first plate further defines an inlet port in communication with the first channel and an outlet port in communication with the second channel and spaced opposite the inlet port. The device includes a second plate configured for thermal energy exchange with the cell and disposed in contact with the first plate to define a cross-flow channel, wherein the cross-flow channel interconnects the first and second channels. A thermal management system includes a cell having a first temperature, a fluid having a second temperature that is less than the first temperature, and the device. The fluid is conveyable from the inlet port to the outlet port via the cross-flow channel to thereby dissipate thermal energy from the cell.

Abstract: A heat pipe is described. The heat pipe includes a heat pipe body containing a working fluid; and a louvered cooling fin adjacent to one end of the heat pipe body, the louvered cooling fin extending outward from a surface of the heat pipe body. Air-cooled battery packs containing the heat pipe are also described.

Abstract: A method for developing a mesh network for analyzing air flow around a surface of a vehicle body includes the steps of determining a plurality of estimates for a flow direction for the air flow for a plurality of locations around the surface and generating the mesh network based at least in part on the plurality of estimates. The mesh network comprises a plurality of mesh lines. Each mesh line is at least substantially aligned with the flow direction proximate a corresponding one of the plurality of locations.

Abstract: A throttle control valve is provided. It includes a valve housing having an inlet end, an outlet end. A valve body located within the housing has a sealing end and a spindle. The sealing end has a teardrop shaped cross-section for cooperating with the valve housing.

Abstract: A throttle control valve is provided. It includes a valve housing having an inlet end, an outlet end. A valve body located within the housing has a sealing end and a spindle. The sealing end has a teardrop shaped cross-section for cooperating with the valve housing.

Abstract: A method for developing a mesh network for analyzing air flow around a surface of a vehicle body includes the steps of determining a plurality of estimates for a flow direction for the air flow for a plurality of locations around the surface and generating the mesh network based at least in part on the plurality of estimates. The mesh network comprises a plurality of mesh lines. Each mesh line is at least substantially aligned with the flow direction proximate a corresponding one of the plurality of locations.