Abstract: An assembly for connecting an air connection fitting to a pneumatic de-icer of an aircraft includes a molded base and a machined insert. The molded base includes a flexible material and forms a sealing interface with a portion of the pneumatic de-icer. The machined insert is set into the molded base and includes a radially inward threaded surface that forms an opening extending axially through the machined insert. The radially inward threaded surface is configured to mate with a terminal end of the air connection fitting.

Abstract: An assembly for connecting an air connection fitting to a pneumatic de-icer of an aircraft includes a molded base and a machined insert. The molded base includes a flexible material and forms a sealing interface with a portion of the pneumatic de-icer. The machined insert is set into the molded base and includes a radially inward threaded surface that forms an opening extending axially through the machined insert. The radially inward threaded surface is configured to mate with a terminal end of the air connection fitting.

Abstract: A de-icing assembly for a surface of an aircraft includes a carcass with a first layer and a second layer, a plurality of seams sewn into the carcass, and a bonded region. The plurality of seams join the first and second layers of the carcass together. Each of the plurality of seams comprises two or more stitchlines. The bonded region is disposed between the two or more stitchlines and seals a portion of the first layer of the carcass to a portion of the second layer of the carcass.

Abstract: A de-icing assembly for a surface of an aircraft includes a carcass with a first layer and a second layer, a plurality of seams sewn into the carcass, and a bonded region. The plurality of seams join the first and second layers of the carcass together. Each of the plurality of seams comprises two or more stitchlines. The bonded region is disposed between the two or more stitchlines and seals a portion of the first layer of the carcass to a portion of the second layer of the carcass.

Abstract: An aircraft heated floor panel includes a first support layer, a second support layer, and a heating layer located between the first support layer and the second support layer. An aircraft floor panel includes a floor panel body and a removal feature that provides a mechanism for the aircraft floor panel to be removed from an attached aircraft structure.

Abstract: A method of manufacturing a de-icer assembly includes disposing a first welded-material layer and a second welded-material layer beneath a horn of a horn-based welding system, controlling the horn to move along a welded-portion pattern configured to weld the first welded-material layer to the second welded-material layer in the pattern of the welded-portion pattern such that inflatable portions are formed within the welded-portion pattern formed in the de-icer assembly between non-welded sections of the first welded-material layer and the second welded-material layer, and applying high-frequency energy to the first welded-material layer and a second welded-material layer using the horn such that the first welded-material layer and the second welded-material layer are welded together at areas in the shape of the welded-portion pattern to form a welded de-icer assembly.

Abstract: A method of manufacturing a de-icer assembly includes positioning a first welded-material layer and a second welded-material layer between a die and a die base of a die-based welding system, wherein at least one of the die and the die base includes a welded-portion pattern configured to weld the first welded-material layer to the second welded-material layer in the pattern such that inflatable portions are formed within the welded-portion pattern formed in the de-icer assembly between non-welded sections of the first welded-material layer and the second welded-material layer, pressing the first welded-material layer and the second welded-material layer together between the die and die base, and applying high energy to the die-based welding system using a high energy source such that the first welded-material layer and the second welded-material layer are welded together at the areas in the shape of the welded-portion pattern to form a welded de-icer assembly.

Abstract: A die-welding system for a de-icer assembly includes a die, a die base, a high energy source, and a de-icer assembly. The de-icer assembly includes a first welded-material layer and a second welded-material layer. At least one of the die and the die base includes a welded-portion pattern thereon configured to weld the first welded-material layer to the second welded-material layer in the pattern of the welded-portion pattern such that inflatable portions are formed within the welded-portion pattern formed in the de-icer assembly between non-welded sections of the first welded-material layer and the second welded-material layer.

Abstract: An aircraft heated floor panel includes a first support layer, a second support layer, and a heating layer located between the first support layer and the second support layer. An aircraft floor panel includes a floor panel body and a removal feature that provides a mechanism for the aircraft floor panel to be removed from an attached aircraft structure.

Abstract: An aircraft potable-water system (10) comprising an automatic valve (60) associated with an overflow line (50) and an automatic switch (70) associated with the storage tank (30). The switch (70) vents the storage tank (30) when it is not full, and automatically converts to a tank-pressurizing condition when the storage tank (30) is full. This conversion of the switch (70) causes the valve (60) to move to an overflow-open position so that excess potable water can be drained through the drainmast (18).

Abstract: An aircraft potable-water system (10) comprising an automatic valve (60) associated with an overflow line (50) and an automatic switch (70) associated with the storage tank (30). The switch (70) vents the storage tank (30) when it is not full, and automatically converts to a tank-pressurizing condition when the storage tank (30) is full. This conversion of the switch (70) causes the valve (60) to move to an overflow-open position so that excess potable water can be drained through the drainmast (18).

Abstract: An aircraft heated floor panel (10) comprising a weight-supporting level (20) and a heat-generating level (22) positioned below the weight-supporting level (20). The panel (10) can be characterized by the absence of a metal layer over its weight-supporting level (20).

Abstract: An aircraft deicer panel (10) including an inner support layer (20) which is electrically insulating, an outer cover layer (26) which is thermally conducting, a heater layer (22) which is electrically insulating, and an electrical heating element (28) attached to the heater layer (22). The heating element (28) comprises an electrically conductive strand (30) stitched in the layer (22) in a heat-dissipating pattern such as, for example, a winding path of closely spaced and sharply curved turns formed by a continuous length of the electrically conductive strand (30). During manufacture of the aircraft panel (10), an industrial sewing machine can be programmed to stitch the desired pattern of the electrically conductive strand (30).