Patents by Inventor Kurt Schalapski

Kurt Schalapski has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220213012
    Abstract: The present invention relates to a process for continuous production of C4-C10 Diols from C3-C9 aldehydes comprising the process steps of: a) base-catalyzed addition of formaldehyde onto C3-C9 aldehydes to obtain the corresponding hydroxyaldehydes and b) subsequent hydrogenation of the hydroxyaldehydes to afford the corresponding diols, wherein the hydrogenation of the hydroxyaldehydes is performed continuously in the liquid phase over a Raney™ cobalt catalyst in the presence of hydrogen without workup of the reaction mixture from the process step a).
    Type: Application
    Filed: June 2, 2020
    Publication date: July 7, 2022
    Inventors: Joachim REIMER, Kurt SCHALAPSKI, Jan Henry RAHE, Jörg ARNOLD, Marcel MUSENBROCK
  • Patent number: 10501396
    Abstract: The present invention relates to the continuous production of 2-methylene alkanals in a tube reactor, wherein in the 2-position non-branched alkanals are reacted with formaldehyde under acid-base catalysis in the presence of secondary amines and carboxylic acids under laminar flow conditions.
    Type: Grant
    Filed: September 5, 2017
    Date of Patent: December 10, 2019
    Assignee: OXEA GMBH
    Inventors: Kurt Schalapski, Jan-Henry Rahe, Christoph Balzarek, Gregor Meier, Heinz Strutz
  • Publication number: 20190218166
    Abstract: The present invention relates to the continuous production of 2-methylene alkanals in a tube reactor, wherein in the 2-position non-branched alkanals are reacted with formaldehyde under acid-base catalysis in the presence of secondary amines and carboxylic acids under laminar flow conditions.
    Type: Application
    Filed: September 5, 2017
    Publication date: July 18, 2019
    Inventors: Kurt SCHALAPSKI, Jan-Henry RAHE, Christoph BALZAREK, Gregor MEIER, Heinz STRUTZ
  • Patent number: 9745236
    Abstract: Distillative process for obtaining ditrimethylolpropane from solutions includes separating ditrimethylolpropane from the solution in a first distillation unit into a first tops fraction comprising low-boiling compounds having a lower boiling point than ditrimethylolpropane and a first bottoms fraction; introducing the first bottoms fraction into a second distillation unit having at least 5 theoretical plates, said unit being configured as a thin-film evaporator with a column attachment and drawing off a second tops fraction comprising intermediate-boiling compounds having a lower boiling point than ditrimethylolpropane as well as withdrawing a second bottoms fraction from the second distillation unit and introducing the second bottoms fraction into a third distillation unit having at least 4 theoretical plates, said unit being configured as a thin-film evaporator with a column attachment, such that ditrimethylolpropane is obtained as a third tops fraction and high boilers are removed as a third bottoms fracti
    Type: Grant
    Filed: October 24, 2012
    Date of Patent: August 29, 2017
    Assignee: OXEA GMBH
    Inventors: Guido D. Frey, Norman Nowotny, Kurt Schalapski, Heinz Strutz
  • Publication number: 20160326073
    Abstract: The present application describes a method for the synthesis of neopentylglycol starting from isobutyraldehyde and formaldehyde which are reacted in the presence of an alkaline catalyst, followed by separation of the volatile components until a water content of less than 5% is obtained. The distillation bottom product is then hydrogenated.
    Type: Application
    Filed: January 26, 2015
    Publication date: November 10, 2016
    Inventors: Matthias Eisenacher, Kurt Schalapski, Heinz Strutz
  • Patent number: 9353032
    Abstract: A method for preparing neopentyl glycol by addition of isobutyraldehyde and formaldehyde in the presence of a tertiary alkylamine as catalyst to give hydroxypivalaldehyde with subsequent hydrogenation at a temperature of 80 to 140° C. and at a pressure of 2 to 18 MPa in the liquid phase, is characterized in that the hydrogenation is carried out in the presence of a copper chromite catalyst comprising the activators barium and manganese.
    Type: Grant
    Filed: September 28, 2013
    Date of Patent: May 31, 2016
    Assignee: OXEA GMBH
    Inventors: Matthias Eisenacher, Kurt Schalapski, Heinz Strutz
  • Patent number: 9174922
    Abstract: The present invention relates to a continuous, catalytic process for preparing a vinyl ester of the formula R—C(O)O—CH?CH2 by reaction of a carboxylic acid of the formula R—C(O)OH with a transvinylating reagent of the formula R1—C(O)O—CH?CH2, wherein the reaction is effected at a temperature of 90 to 160° C. and at a pressure of 0.5 to 15 MPa without withdrawal of a reactant in the presence of a transition metal catalyst containing at least one transition metal from the group of ruthenium, osmium, rhodium, iridium, palladium and platinum, and then the resulting reaction mixture is separated into its constituents.
    Type: Grant
    Filed: January 18, 2013
    Date of Patent: November 3, 2015
    Assignee: OXEA GMBH
    Inventors: Leif Johnen, Heinz Strutz, Kurt Schalapski, Norman Nowotny, Wolfgang Höfs, Sebastian Geisel
  • Patent number: 9133083
    Abstract: A continuous method for preparing neopentyl glycol by addition of isobutyraldehyde and formaldehyde in the presence of a tertiary alkylamine as catalyst to give hydroxypivaldehyde with subsequent hydrogenation in the gas phase at a temperature of 125 to 180° C., is characterized in that the hydrogenation is carried out in the presence of a copper chromite catalyst comprising the activators barium and manganese and at a superatmospheric pressure of 30 to 120 kPa.
    Type: Grant
    Filed: September 30, 2013
    Date of Patent: September 15, 2015
    Assignee: OXEA GMBH
    Inventors: Matthias Eisenacher, Kurt Schalapski, Peter Heymanns, Rainer Lukas, Heinz Strutz
  • Publication number: 20150239809
    Abstract: A method for preparing neopentyl glycol by addition of isobutyraldehyde and formaldehyde in the presence of a tertiary alkylamine as catalyst to give hydroxypivalaldehyde with subsequent hydrogenation at a temperature of 80 to 140° C. and at a pressure of 2 to 18 MPa in the liquid phase, is characterized in that the hydrogenation is carried out in the presence of a copper chromite catalyst comprising the activators barium and manganese.
    Type: Application
    Filed: September 28, 2013
    Publication date: August 27, 2015
    Applicant: OXEA GMBH
    Inventors: Matthias Eisenacher, Kurt Schalapski, Heinz Strutz
  • Patent number: 9115110
    Abstract: Process for obtaining ditrimethylolpropane and trimethylolpropane-enriched product streams from the high-boiling fractions and residues which are obtained in the distillative purification of trimethylolpropane includes three stage distillation characterized in that second and third stages are configured as thin film evaporators with a column attachment with the second stage facilitating trimethylopropane recovery and the third stage facilitating ditrimethylolpropane recovery.
    Type: Grant
    Filed: October 24, 2012
    Date of Patent: August 25, 2015
    Assignee: OXEA GMBH
    Inventors: Guido D. Frey, Kurt Schalapski, Dirk Bermann, Norman Nowotney, Heinz Strutz, Donald K. Raff
  • Patent number: 9108898
    Abstract: A continuous process for preparing primary aliphatic amines having 3 to 18 carbon atoms by reacting corresponding aliphatic aldehydes with ammonia and hydrogen in the presence of a hydrogenation catalyst, characterized in that the reaction is carried out without solvent at a molar ratio of aliphatic aldehyde to ammonia of more than 1 to 16, above the critical temperature and above the critical pressure of ammonia.
    Type: Grant
    Filed: July 11, 2013
    Date of Patent: August 18, 2015
    Assignee: OXEA GMBH
    Inventors: Dirk Bermann, Matthias Eisenacher, Sebastian Geisel, Leif Johnen, Peter Heymanns, Norman Nowotny, Kurt Schalapski, Heinz Strutz
  • Publication number: 20150225319
    Abstract: A continuous method for preparing neopentyl glycol by addition of isobutyraldehyde and formaldehyde in the presence of a tertiary alkylamine as catalyst to give hydroxypivalaldehyde with subsequent hydrogenation in the gas phase at a temperature of 125 to 180° C., is characterised in that the hydrogenation is carried out in the presence of a copper chromite catalyst comprising the activators barium and manganese and at a superatmospheric pressure of 30 to 120 kPa.
    Type: Application
    Filed: September 30, 2013
    Publication date: August 13, 2015
    Inventors: Matthias Eisenacher, Kurt Schalapski, Peter Heymanns, Rainer Lukas, Heinz Strutz
  • Publication number: 20150191415
    Abstract: A continuous process for preparing primary aliphatic amines having 3 to 18 carbon atoms by reacting corresponding aliphatic aldehydes with ammonia and hydrogen in the presence of a hydrogenation catalyst, characterized in that the reaction is carried out without solvent at a molar ratio of aliphatic aldehyde to ammonia of more than 1 to 16, above the critical temperature and above the critical pressure of ammonia.
    Type: Application
    Filed: July 11, 2013
    Publication date: July 9, 2015
    Inventors: Dirk Bermann, Matthias Eisenacher, Sebastian Geisel, Leif Johnen, Peter Heymanns, Norman Nowotny, Kurt Schalapski, Heinz Strutz
  • Publication number: 20140343310
    Abstract: The present invention relates to a continuous, catalytic process for preparing a vinyl ester of the formula R—C(O)O—CH?CH2 by reaction of a carboxylic acid of the formula R—C(O)OH with a transvinylating reagent of the formula R1—C(O)O—CH?CH2, wherein the reaction is effected at a temperature of 90 to 160° C. and at a pressure of 0.5 to 15 MPa without withdrawal of a reactant in the presence of a transition metal catalyst containing at least one transition metal from the group of ruthenium, osmium, rhodium, iridium, palladium and platinum, and then the resulting reaction mixture is separated into its constituents.
    Type: Application
    Filed: January 18, 2013
    Publication date: November 20, 2014
    Inventors: Leif Johnen, Heinz Strutz, Kurt Schalapski, Norman Nowotny, Wolfgang Höfs, Sebastian Geisel
  • Publication number: 20140288318
    Abstract: Process for obtaining ditrimethylolpropane and trimethylolpropane-enriched product streams from the high-boiling fractions and residues which are obtained in the distillative purification of trimethylolpropane includes three stage distillation characterized in that second and third stages are configured as thin film evaporators with a column attachment with the second stage facilitating trimethylopropane recovery and the third stage facilitating ditrimethylolpropane recovery.
    Type: Application
    Filed: October 24, 2012
    Publication date: September 25, 2014
    Applicant: Oxea GmbH
    Inventors: Guido D. Frey, Kurt Schalapski, Dirk Bermann, Norman Nowotney, Heinz Strutz, Donald K. Raff
  • Publication number: 20140284202
    Abstract: Distillative process for obtaining ditrimethylolpropane from solutions includes separating ditrimethylolpropane from the solution in a first distillation unit into a first tops fraction comprising low-boiling compounds having a lower boiling point than ditrimethylolpropane and a first bottoms fraction; introducing the first bottoms fraction into a second distillation unit having at least 5 theoretical plates, said unit being configured as a thin-film evaporator with a column attachement and drawing off a second tops fraction comprising intermediate-boiling compounds having a lower boiling point than ditrimethylolpropane as well as withdrawing a second bottoms fraction from the second distillation unit and introducing the second bottoms fraction into a third distillation unit having at least 4 theoretical plates, said unit being configured as a thin-film evaporator with a column attachement, such that ditrimethylolpropane is obtained as a third tops fraction and high boilers are removed as a third bottoms frac
    Type: Application
    Filed: October 24, 2012
    Publication date: September 25, 2014
    Inventors: Guido D. Frey, Norman Nowotny, Kurt Schalapski, Heinz Strutz
  • Patent number: 8841489
    Abstract: The invention relates to a continuous method for carrying out a multiphase aldol condensation reaction to obtain mixed ?,?-unsaturated aldehydes by reacting a mixture of two aliphatic aldehydes having different numbers of carbon atoms, i.e. 2 to 5, in the molecule in a vertical tubular reactor in a concurrent flow in the presence of an aqueous solution of a basically reacting compound. In said method, the aldehyde mixture is dispersed in the aqueous phase in the form of drops, and the aqueous solution of the basically reacting compound flows through the tubular reactor as a continuous phase in laminar conditions.
    Type: Grant
    Filed: February 9, 2012
    Date of Patent: September 23, 2014
    Assignee: Oxea GmbH
    Inventors: Dirk Bermann, Guido D. Frey, Norman Nowotny, Kurt Schalapski, Heinz Strutz
  • Patent number: 8664444
    Abstract: A continuous process for producing primary aliphatic amines having 9 to 18 carbon atoms by reaction of corresponding aliphatic aldehydes with ammonia and hydrogen in the presence of a hydrogenation catalyst in the liquid phase, characterized in that the reaction is carried out solventlessly at a molar ratio of aliphatic aldehyde:ammonia of at least 1:30, at a temperature of 100 to 200° C. and at a pressure of 6 to 11 MPa.
    Type: Grant
    Filed: August 18, 2011
    Date of Patent: March 4, 2014
    Assignee: Oxea GmbH
    Inventors: Kurt Schalapski, Norman Nowotny, Matthias Eisenacher, Dirk Bermann, Thorsten Kreickmann, Peter Heymanns, Heinz Strutz
  • Publication number: 20140005441
    Abstract: The invention relates to a continuous method for carrying out a multiphase aldol condensation reaction to obtain mixed ?, ?-unsaturated aldehydes by reacting a mixture of two aliphatic aldehydes having different numbers of carbon atoms, i.e. 2 to 5, in the molecule in a vertical tubular reactor in a concurrent flow in the presence of an aqueous solution of a basically reacting compound. In said method, the aldehyde mixture is dispersed in the aqueous phase in the form of drops, and the aqueous solution of the basically reacting compound flows through the tubular reactor as a continuous phase in laminar conditions.
    Type: Application
    Filed: February 9, 2012
    Publication date: January 2, 2014
    Applicant: Oxea GmbH
    Inventors: Dirk Bermann, Guido D. Frey, Norman Nowotny, Kurt Schalapski, Heinz Strutz
  • Publication number: 20130150624
    Abstract: A continuous process for producing primary aliphatic amines having 9 to 18 carbon atoms by reaction of corresponding aliphatic aldehydes with ammonia and hydrogen in the presence of a hydrogenation catalyst in the liquid phase, characterized in that the reaction is carried out solventlessly at a molar ratio of aliphatic aldehyde:ammonia of at least 1:30, at a temperature of 100 to 200° C. and at a pressure of 6 to 11 MPa.
    Type: Application
    Filed: August 18, 2011
    Publication date: June 13, 2013
    Applicant: OXEA GMBH
    Inventors: Kurt Schalapski, Norman Nowotny, Matthias Eisenacher, Dirk Bermann, Thorsten Kreickmann, Peter Heymanns, Heinz Strutz