Patents by Inventor Kwang-Leong Choy
Kwang-Leong Choy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8173266Abstract: A coating material (20) for coating a machine component (10), especially a gas turbine or a part thereof, comprises a mixture of at least a refractory material and an indicator material having an optical emission (e.g. fluorescence) spectrum which varies in response to a physical parameter of the coated component. In a preferred embodiment, the coating consists of yttrium aluminum garnet (YAG) or yttrium stabilized zirconium. The dopant is preferably a rare earth metal, e.g. Eu, Tb, Dy.Type: GrantFiled: March 3, 2009Date of Patent: May 8, 2012Assignee: Southside Thermal Sciences (STS) LimitedInventors: Kwang-Leong Choy, Andrew Lawrence Heyes, Jörg Peter Feist
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Patent number: 7784306Abstract: An apparatus for and method of depositing material on a substrate, the method comprising the steps of: delivering from a first outlet a stream of droplets of a precursor liquid towards a substrate; applying an electric field between the first outlet and the substrate; and delivering from a second outlet a flow of fuel about the stream of droplets such as to provide an annular flame combustion region between the first outlet and the substrate through which at least a portion of the stream of droplets passes before reaching the substrate, whereby the precursor liquid is one or both of chemically reacted and decomposed to provide the deposited material.Type: GrantFiled: December 7, 1998Date of Patent: August 31, 2010Assignee: Innovative Materials Processing Technologies LimitedInventors: Kwang-Leong Choy, Issac Tsz Hong Chang
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Publication number: 20100136253Abstract: The present invention relates to film or coating deposition and powder formation.Type: ApplicationFiled: February 5, 2010Publication date: June 3, 2010Inventors: Kwang-Leong Choy, Wei BAI
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Publication number: 20090226326Abstract: A coating material (20) for coating a machine component (10), especially a gas turbine or a part thereof, comprises a mixture of at least a refractory material and an indicator material having an optical emission (e.g. fluorescence) spectrum which varies in response to a physical parameter of the coated component. In a preferred embodiment, the coating consists of yttrium aluminium garnet (YAG) or yttrium stabilised zirconium. The dopant is preferably a rare earth metal, e.g. Eu, Tb, Dy.Type: ApplicationFiled: March 3, 2009Publication date: September 10, 2009Inventors: Kwang-Leong Choy, Andrew Lawrence Heyes, Jorge Peter Feist
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Publication number: 20090130334Abstract: A fabrication method and apparatus, the method comprising the steps of: providing a liquid precursor over a surface of the substrate; and irradiating at least a region of the surface of the substrate with a light beam such as to fabricate a structure thereon from the liquid precursor.Type: ApplicationFiled: February 11, 2004Publication date: May 21, 2009Inventor: Kwang-Leong Choy
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Patent number: 7510776Abstract: A coating material (20) for coating a machine component (10), especially a gas turbine or a part thereof, comprises a mixture of at least a refractory material and an indicator material having an optical emission (e.g. fluorescence) spectrum which varies in response to a physical parameter of the coated component. In a preferred embodiment, the coating consists of yttrium aluminium garnet (YAG) or yttrium stabilized zirconium. The dopant is preferably a rare earth metal, e.g. Eu, Tb, Dy.Type: GrantFiled: July 11, 2005Date of Patent: March 31, 2009Assignee: Imperial College of Science, Technology, and MedicineInventors: Kwang-Leong Choy, Andrew Lawrence Heyes, Jörg Peter Feist
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Publication number: 20080317967Abstract: An apparatus for and method of depositing a polymeric film on a substrate (5), the apparatus comprising: a delivery unit (7, 8) for delivering an aerosol spray comprising aerosol droplets of a liquid precursor comprising a polymeric phase to the substrate, the polymeric phase comprising a polymeric material and at least one solvent; a heating unit (15) for at least heating an environment such as at least partially to evaporate the at least one solvent of the polymeric phase prior to the aerosol droplets depositing on the substrate; and an electrostatic field generation unit (9) for generating an electrostatic field between the delivery unit and the substrate, and electrostatically charging the aerosol droplets such that the aerosol droplets are electrostatically attracted to the substrate.Type: ApplicationFiled: February 14, 2006Publication date: December 25, 2008Inventors: Kwang-Leong Choy, Xianghui Hou
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Publication number: 20070015283Abstract: A coating material (20) for coating a machine component (10), especially a gas turbine or a part thereof, comprises a mixture of at least a refractory material and an indicator material having an optical emission (e.g. fluorescence) spectrum which varies in response to a physical parameter of the coated component. In a preferred embodiment, the coating consists of yttrium aluminium garnet (YAG) or yttrium stabilised zirconium. The dopant is preferably a rare earth metal, e.g. Eu, Tb, Dy.Type: ApplicationFiled: July 11, 2005Publication date: January 18, 2007Inventors: Kwang-Leong Choy, Andrew Heyes, Jorg Feist
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Patent number: 6974641Abstract: A coating material (20) for coating a machine component (10), especially a gas turbine or a part thereof, comprises a mixture of at least a refractory material and an indicator material having an optical emission (e.g. fluorescence) spectrum which varies in response to a physical parameter of the coated component. In a preferred embodiment, the coating consists of yttrium aluminium garnet (YAG) or yttrium stabilised zirconium. The dopant is preferably a rare earth metal, e.g. Eu, Tb, Dy.Type: GrantFiled: July 26, 1999Date of Patent: December 13, 2005Assignee: Southside Thermal Sciences (STS) LimitedInventors: Kwang-Leong Choy, Andrew Lawrence Heyes, Joorg Feist
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Patent number: 6800333Abstract: In preferred aspects the present invention provides: (i) a method of and apparatus for depositing material, preferably a film, on a substrate, the method comprising the steps of: providing a substrate; heating the substrate; generating an aerosol comprising droplets of a material solution; providing a nozzle unit for delivering the aerosol to the substrate, the nozzle unit including at least one outlet through which a directed flow of the aerosol is delivered and at least one electrode; charging the aerosol droplets with a positive or negative charge; providing a flow of the aerosol through the nozzle unit so as to deliver a directed flow of the aerosol from the at least one outlet; and generating an electric field between the substrate and the at least one electrode such that the directed aerosol flow is attracted towards the substrate; and (ii) a method of and apparatus for fabricating a powder, preferably an ultrafine powder, the method comprising the steps of: providing a heated zone; generating an aerosoType: GrantFiled: July 13, 2001Date of Patent: October 5, 2004Assignee: Innovative Materials Processing Technologies LimitedInventors: Kwang-Leong Choy, Bo Su
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Patent number: 6660090Abstract: A method of depositing a material onto a substrate, comprising the steps of: feeding a material solution to an outlet to provide a stream of droplets of the material solution; applying a potential difference between the outlet and a substrate to electrostatically attract the droplets from the outlet towards the substrate such that a corona discharge is formed around the outlet; heating the substrate to provide an increase in temperature between the outlet and the substrate; and progressively increasing the temperature of the substrate during material deposition.Type: GrantFiled: July 25, 2001Date of Patent: December 9, 2003Assignee: Innovative Materials Processing Technologies, LimitedInventors: Kwang-Leong Choy, Wei Bai
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Patent number: 6635112Abstract: Fabrication apparatus for fabricating an object as a plurality of successive laminae, the apparatus comprising: a nozzle comprising a precursor outlet for applying an aerosol or gaseous precursor onto a recipient surface; a heater for providing a temperature gradient along an application path of the precursor, so that the precursor is heated as it approaches the recipient surface and a transformation initiated so that a material layer of transformed material is deposited on the recipient surface; and a directable light beam for locally heating regions of the material layer so as to further transform the locally-heated regions to a solid material.Type: GrantFiled: October 27, 2000Date of Patent: October 21, 2003Assignee: Innovative Materials Processing Technologies LimitedInventors: Kwang-Leong Choy, Wei Bai, Issac Chang
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Publication number: 20020132051Abstract: The present invention relates to film or coating deposition and powder formation.Type: ApplicationFiled: December 17, 2001Publication date: September 19, 2002Inventors: Kwang-Leong Choy, Wei Bai
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Publication number: 20020106452Abstract: The present invention provides: (i) a method of and apparatus for depositing material, preferably a film, on a substrate, the method comprising the steps of: providing a substrate; heating the substrate (5); generating an aerosol comprising droplets of a material solution; providing a nozzle unit (11) for delivering the aerosol to the substrate, the nozzle unit including at least one outlet (18) through which a directed flow of the aerosol is delivered and at least one electrode (21); charging the aerosol droplets with a positive or negative charge; providing a flow of the aerosol through the nozzle unit so as to deliver a directed flow of the aerosol from the at least one outlet; and generating an electric field between the substrate and the at least one electrode such that the directed aerosol flow attracted towards the substrate; and (ii) a method of and apparatus for fabricating a powder, preferably an ultrafine powder, the method comprising the above steps but where the aerosol droplets react homogeneousType: ApplicationFiled: July 13, 2001Publication date: August 8, 2002Inventors: Kwang-Leong Choy, Bo Su
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Publication number: 20020037373Abstract: A method of material deposition of a desired material onto a substrate comprises the steps of: (i) depositing a surface-covering layer onto the substrate; (ii) depositing the desired material onto the surface-covering layer; and (iii) heating the substrate to a surface-covering removal temperature to remove at least some of the surface-covering layer. Steps (ii) and (iii) may be carried out together, so that the deposition of step (ii) may be carried out at least in part at the surface-covering-removal temperature.Type: ApplicationFiled: December 28, 2000Publication date: March 28, 2002Inventors: Kwang-Leong Choy, Wei Bai
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Publication number: 20010054379Abstract: A method of depositing a material onto a substrate, comprising the steps of: feeding a material solution to an outlet to provide a stream of droplets of the material solution; applying a potential difference between the outlet and a substrate to electrostatically attract the droplets from the outlet towards the substrate such that a corona discharge is formed around the outlet; heating the substrate to provide an increase in temperature between the outlet and the substrate; and progressively increasing the temperature of the substrate during material deposition.Type: ApplicationFiled: July 25, 2001Publication date: December 27, 2001Inventors: Kwang-Leong Choy, Wai Bai
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Patent number: 6331330Abstract: Methods for depositing a material onto a substrate include the steps of: feeding a material solution including one or more precursor compounds, a solvent and a pH-modifying catalyst to an outlet to provide a stream of droplets of the material solution; generating an electric field to electrostatically attract the droplets from the outlet towards the substrate; and providing an increase in temperature between the outlet and the substrate.Type: GrantFiled: June 15, 1998Date of Patent: December 18, 2001Assignee: Imperial College of Science, Technology, and MedicineInventors: Kwang-Leong Choy, Wei Bai
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Patent number: 6296910Abstract: A method of depositing a material onto a substrate, comprising the steps of: feeding a material solution to an outlet to provide a stream of droplets of the material solution; applying a potential difference between the outlet and a substrate to electrostatically attract the droplets from the outlet towards the substrate such that a corona discharge is formed around the outlet; heating the substrate to provide an increase in temperature between the outlet and the substrate; and progressively increasing the temperature of the substrate during material deposition.Type: GrantFiled: November 24, 1999Date of Patent: October 2, 2001Assignee: Imperial College of Science, Technology & MedicineInventors: Kwang-Leong Choy, Wei Bai
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Patent number: 6180186Abstract: A fabrication method in which an object is formed as a plurality of successive laminae, the method comprising the repeated steps of: (i) applying a precursor onto a recipient surface; and (ii) locally heating regions of the deposited precursor by directing a light beam onto those regions of the deposited precursor, so that the locally heated regions transform to a solid material.Type: GrantFiled: August 6, 1999Date of Patent: January 30, 2001Assignee: Imperial College of Science, Technology and MedicineInventors: Kwang-Leong Choy, Wei Bai, Issac Chang