Abstract: An insulated wall assembly including a plurality of pre-cast panels, a plurality of insulation panels, at least two J-shaped clips, and at least one I-shaped clip is provided. The pre-cast panels may be oriented such that the adjacent vertical edges are in an abutting relationship to form a wall, and the J-shaped clips comprise a trough portion and a wall engaging portion. The I-shaped clip comprises two wall engaging portions and a two retention portions, and the wall engaging portions of the J-shaped clips each define a substantially planar wall-engaging surface capable of attaching to the wall. The wall-engaging portions of the I-shaped clip each define a substantially planar wall-engaging surface capable of attaching to the wall.

Abstract: An insulated wall assembly including a plurality of pre-cast panels, a plurality of insulation panels, at least two J-shaped clips, and at least one I-shaped clip is provided. The precast panels may be oriented such that the adjacent vertical edges are in an abutting relationship to form a wall, and the J-shaped clips comprise a trough portion and a wall engaging portion. The I-shaped clip comprises two wall engaging portions and a two retention portions, and the wall engaging portions of the J-shaped clips each define a substantially planar wall-engaging surface capable of attaching to the wall. The wall-engaging portions of the I-shaped clip each define a substantially planar wall-engaging surface capable of attaching to the wall.

Abstract: Insulated panels and methods of forming insulated panels are provided. According to the method, mold bulkhead and a sealing strip including a first anchor extension, a second anchor extension, and a panel cap are provided. The method also includes removably attaching the exterior face of the sealing strip to the interior mold surface on at least one of the plurality of mold sides, wherein the first anchor extension and the second anchor extension project into the interior mold volume, and wherein the sealing strip defines a sealed insulation zone. A curable building material is introduced into the interior mold volume to form a first slab. The first slab at least partially surrounds the first anchor extension. The method also includes inserting an insulation material layer into the interior mold volume, wherein the insulation material layer is at least partially within the sealed insulation zone.

Abstract: Insulated panels and methods of forming insulated panels are provided. According to the method, mold bulkhead and a sealing strip including a first anchor extension, a second anchor extension, and a panel cap are provided. The method also includes removably attaching the exterior face of the sealing strip to the interior mold surface on at least one of the plurality of mold sides, wherein the first anchor extension and the second anchor extension project into the interior mold volume, and wherein the sealing strip defines a sealed insulation zone. A curable building material is introduced into the interior mold volume to form a first slab. The first slab at least partially surrounds the first anchor extension. The method also includes inserting an insulation material layer into the interior mold volume, wherein the insulation material layer is at least partially within the sealed insulation zone.

Abstract: A water drainage component comprises a foundation engaging member, a structural wall engaging member, a gutter, and at least one water drainage channel. The foundation engaging member is configured to abut a substantially planar portion of a foundation of a building structure. The structural wall engaging member is substantially perpendicular to the foundation engaging member, and at least a portion of the structural wall engaging member is configured to abut a structural wall of a building structure. The gutter defines a water collection area configured to collect water flowing along at least a portion of the structural wall engaging member in the direction of the foundation engaging member, and the water drainage channel defines a conduit in fluid communication with the water collection area extending along a portion of the foundation engaging member, and the water drainage channel is configured to drain water collected in the gutter.

Abstract: A construction component is provided comprising a set portion, a hinged portion, and a hinge. The construction component defines an extruded cross-sectional profile defining a panel forming face configured such that an un-cured material may be cured against and subsequently released from the panel forming face in a substantially unobstructed manner. The hinge couples the set portion and the hinged portion such that the hinged portion is movable about the hinge between an engaged state and a disengaged state. The set portion and the hinged portion cooperate to define at least a portion of the panel forming face. The component can be configured such that movement of the hinged portion from the engaged state to the disengaged state reveals a component securing surface of the construction component.

Abstract: The present invention relates to bulkheads and brackets for use a part of a bulkhead. The bulkhead includes an upstanding portion including a bracket-mounting end, a mitering portion including a bracket-engaging end, and a bracket including a seat cavity adapted to receive the bracket-engaging end of the mitering portion. The bracket is configured to orient the mitering portion at an acute angle with respect to the upstanding portion with the bracket-engaging end of the mitering portion adjacent the bracket-mounting end of the upstanding portion. Methods are also provided that comprise the steps of arranging a plurality of upstanding portions to define a casting area, pouring uncured precast material into the casting area, and curing the precast material to provide a panel with a mitered corner.

Abstract: Embodiments of the present application relate to systems, devices, and methods for collecting falling mortar. Generally, these systems and methods comprise a masonry wall and one or more mortar stoppers. A mortar stopper may comprise a longitudinally extending surface comprising an indicator that defines an inserting portion and a mortar collecting portion, both of which being integral to the mortar stopper. The inserting portion may be inserted into mortar spaces along a backside of the wall such that the mortar collecting portion extends from the backside of the wall. Thereby, the mortar collecting portion collects mortar falling from the mortar spaces of the backside of the wall. The indicator may be positioned along the longitudinally extending surface such that the indicator indicates an appropriate length of insertion of the inserting portion into the wall sufficient for the mortar stopper to support the mortar collecting portion and the falling mortar collected by the mortar collecting portion.

Abstract: A water drainage component comprises a foundation engaging member, a structural wall engaging member, a gutter, and at least one water drainage channel. The foundation engaging member is configured to abut a substantially planar portion of a foundation of a building structure. The structural wall engaging member is substantially perpendicular to the foundation engaging member, and at least a portion of the structural wall engaging member is configured to abut a structural wall of a building structure. The gutter defines a water collection area configured to collect water flowing along at least a portion of the structural wall engaging member in the direction of the foundation engaging member, and the water drainage channel defines a conduit in fluid communication with the water collection area extending along a portion of the foundation engaging member, and the water drainage channel is configured to drain water collected in the gutter.

Abstract: The present invention relates to configurations of pre-cast panel forming systems and various components of the panel forming systems. In one embodiment, a bulkhead is provided wherein a cross-sectional support member is located at a point along the height dimension of the upstanding portion of the bulkhead so as to provide substantial resistance to reduction of the width dimension under significant panel forming pressure applied to one of the exterior faces of the upstanding walls. In accordance with 37 CFR 1.72(b), the purpose of this abstract is to enable the United States Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract will not be used for interpreting the scope of the claims.

Abstract: The present invention relates to a novel configuration for a panel-forming component for use in tilt-up construction. The present invention further relates to a panel-forming device comprising the panel-forming component of the present invention. A panel-forming component of the present invention is configured as a comer guard that protects a comer of cured casting material from damage during the tilt-up construction process. The panel-forming component of the present invention generally is configured such that it is free of void-enabling obstructions that may hinder a flow of casting material within a panel form. The absence of void-enabling obstructions ensures that the casting material flows about the panel-forming component and cures substantially free of voids.

Abstract: The present invention is directed to a pre-cast panel form insert used in precast construction. The insert comprises a substantially planar portion defining dimensions suitable to complement dimensions of a pre-cast panel form and a fluid diverting portion. The fluid diverting portion is configured to define a fluid-diverting recess in an edge face of a pre-cast panel bounded by a form including the form insert. The fluid diverting portion is configured such that said fluid diverting recess defines, a circular cross-sectional profile, or a multi-angular cross-sectional profile, that impedes the flow of water along said pre-cast panel edge face when said edge face assumes a substantially horizontal orientation.

Abstract: An elongate body for forming profiles in a castable material. The body includes support structure to promote dimensional stability of the body when subjected to loads imposed by the weight of the castable material. In one form, the support structure can be of a hollow, preferably extruded, construction, while in another, the entire body can be of a foamed construction. The elongate body includes a topographic feature in at least one surface such that upon formation of a precast panel that includes profiles formed by the body, the topographic feature creates a relief in portions of the profile. The relief may be in the form of a decorative design or the like. In addition, the elongate body may include enhanced sealing features and a fastening adapter to facilitate improved connection between the body and a surface upon which a precast panel is to be formed.

Abstract: A pre-cast panel forming system. The system includes one or more bulkheads to constrain the flow of uncured panel-forming material. The bulkhead is made up of an upstanding form and a base clip to secure the upstanding form to a panel-forming surface. The base clip is configured to promote ease of attachment to the panel-forming surface, even though the thickness dimension of the upstanding form is reduced relative to conventional forms. In accordance with 37 CFR 1.72(b), the purpose of this abstract is to enable the United States Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract will not be used for interpreting the scope of the claims.

Abstract: A water drainage component comprises a foundation engaging member, a structural wall engaging member, a gutter, and at least one water drainage channel. The foundation engaging member is configured to abut a substantially planar portion of a foundation of a building structure. The structural wall engaging member is substantially perpendicular to the foundation engaging member, and at least a portion of the structural wall engaging member is configured to abut a structural wall of a building structure. The gutter defines a water collection area configured to collect water flowing along at least a portion of the structural wall engaging member in the direction of the foundation engaging member, and the water drainage channel defines a conduit in fluid communication with the water collection area extending along a portion of the foundation engaging member, and the water drainage channel is configured to drain water collected in the gutter.

Abstract: A pre-cast panel forming system. The system includes one or more bulkheads to constrain the flow of uncured panel-forming material. The bulkhead is made up of an upstanding form and a base clip to secure the upstanding form to a panel-forming surface. The base clip is configured to promote ease of attachment to the panel-forming surface, even though the thickness dimension of the upstanding form is reduced relative to conventional forms. In accordance with 37 CFR 1.72(b), the purpose of this abstract is to enable the United States Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract will not be used for interpreting the scope of the claims.

Abstract: Extruded article-packaging members are arranged to form a frame and are bound about a set of elongate articles like tubes, rods, poles, beams, etc. In accordance with one embodiment of the present invention, an article-packaging member is provided defining an extruded cross section. The extruded cross section extends along substantially an entire length of the packaging member and comprises a structural framework, a bundling channel, and at least one set of pliable projections. The structural framework is formed of a relatively rigid extruded plastic material. The bundling channel is formed in the extruded cross section along an exterior face of the article-packaging member. The pliable projections are formed of a relatively pliable plastic material extending from the structural framework.

Abstract: The present invention relates to bulkheads and brackets for use a part of a bulkhead. The bulkhead includes an upstanding portion including a bracket-mounting end, a mitering portion including a bracket-engaging end, and a bracket including a seat cavity adapted to receive the bracket-engaging end of the mitering portion. The bracket is configured to orient the mitering portion at an acute angle with respect to the upstanding portion with the bracket-engaging end of the mitering portion adjacent the bracket-mounting end of the upstanding portion. Methods are also provided that comprise the steps of arranging a plurality of upstanding portions to define a casting area, pouring uncured precast material into the casting area, and curing the precast material to provide a panel with a mitered corner. In accordance with 37 CFR 1.

Abstract: A construction component is provided comprising an elongate body and at least one pliant sealing edge. The elongate body defines an extruded cross-sectional profile that defines a panel-forming face configured such that an un-cured material may be cured against and subsequently released from the panel-forming face in a substantially unobstructed manner. The panel-forming face defines a pair of lateral edges extending along a longitudinal dimension of the elongate body. At least one of the lateral edges incorporates a pliant sealing edge extending along the longitudinal dimension of the elongate body. The pliant sealing edge and the panel-forming face define integral portions of the extruded cross-sectional profile and are formed of materials characterized by substantially different degrees of structural rigidity such that material forming the pliant sealing edge is substantially less rigid than material forming the panel-forming face.

Abstract: A construction component is provided comprising a set portion, a hinged portion, and a hinge. The construction component defines an extruded cross-sectional profile defining a panel forming face configured such that an un-cured material may be cured against and subsequently released from the panel forming face in a substantially unobstructed manner. The hinge couples the set portion and the hinged portion such that the hinged portion is movable about the hinge between an engaged state and a disengaged state. The set portion and the hinged portion cooperate to define at least a portion of the panel forming face. The component can be configured such that movement of the hinged portion from the engaged state to the disengaged state reveals a component securing surface of the construction component.