Patents by Inventor Lance Robert Pickens

Lance Robert Pickens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11945166
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.
    Type: Grant
    Filed: October 28, 2022
    Date of Patent: April 2, 2024
    Assignee: Align Technology, Inc.
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20240091906
    Abstract: Systems and methods for processing additively manufactured objects are described herein. In some embodiments, for example, a system includes a controller configured to provide one or more control signals; a heater coupled to the controller, where the heater comprises one or more heating elements arranged to heat a blasting medium in response to the one or more control signals; a chamber coupled to the controller, where the chamber comprises an agitatable drum shaped to receive a plurality of additively manufactured objects, and to agitate the plurality of additively manufactured objects in response to the one or more control signals; and an applicator coupled to the controller, where the applicator comprises a nozzle operative to direct, in response to the one or more control signals, a plurality of thermally conductive particles in the blasting medium toward the plurality of additively manufactured objects within the agitatable drum.
    Type: Application
    Filed: September 14, 2023
    Publication date: March 21, 2024
    Inventors: Paramjot Singh, Lance Robert Pickens, Chunhua Li
  • Patent number: 11851510
    Abstract: This disclosure provides low-viscosity resins for producing polymers with properties suitable for use in various mechanical appliances, such as orthodontic appliances (e.g., aligners). The low-viscosity resins may be photo-curable and can be used with direct fabrication methods and equipment. In various embodiments, the polymeric materials produced from the low-viscosity resins described herein have high toughness while remaining resistant to stress relaxation. Low-viscosity, photo-curable resins described herein have reduced hydrogen bonding in comparison to traditional materials (e.g., materials having high urethane content) used in orthodontic appliances.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: December 26, 2023
    Assignee: Align Technology, Inc.
    Inventors: Blaine Carter, Jennifer Chavez, Lance Robert Pickens, Michael Christopher Cole, Peter Dorfinger, Yan Chen
  • Publication number: 20230191702
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.
    Type: Application
    Filed: October 28, 2022
    Publication date: June 22, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230158716
    Abstract: Implementations describe systems and methods for manufacturing and performing quality assessment of dental appliances. In one embodiment, a method of manufacturing a dental appliance comprises receiving, at a holder, a feature of the dental appliance, the feature comprising a first surface having a first shape, wherein the holder holds the feature of the dental appliance at a reference position. The method further includes automatically placing an object against the feature at the reference position using a robot arm, wherein the object comprises a second surface having a second shape that mates with the first shape. The method further includes applying pressure to press the object against the feature of the dental appliance and bonding the object to the feature of the dental appliance while applying the pressure.
    Type: Application
    Filed: November 18, 2022
    Publication date: May 25, 2023
    Inventors: James Nishimuta, Enrique Soltero Borrego, Enrique Jonathan Guzman Olivas, Jun Sato, Kevin Daniel Rodriguez Trujillo, Jose Kiyotaka Blanco Romo, Erick Enriquez de Anda, Lance Robert Pickens, Wesly Wong, Gabriela Perez Vallejo, Carlos Alberto Garcia Carmona, Omar Barraza Alvarez, Miguel Angel Hurtado Soltero
  • Publication number: 20230137027
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include receiving sensor data indicative of a cleaning status of the plurality of additively manufactured objects. The method can further include adjusting, based on the sensor data, an operational parameter that enhances removal of the excess material from the plurality of additively manufactured objects.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230133005
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon. The system can include a rotor having a central shaft and a plurality of arms, each arm having a first end and a second end opposite the first end. The first end of each arm can be coupled to the central shaft and a second end of each arm can be coupled to a respective container of the plurality of containers. The system can also include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include at least one heat source carried on the rotor to heat the excess material to decrease a viscosity thereof.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20230134234
    Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include adjusting an environmental temperature while rotating the plurality of additively manufactured objects according to a dynamic temperature profile that facilitates removal of the excess material from the plurality of additively manufactured objects. The dynamic temperature profile can include (a) a first temperature configured to decrease a viscosity of the excess material, and (b) a second temperature configured to increase a stiffness of the plurality of additively manufactured objects.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Viswanath Meenakshisundaram, Srinivas Kaza, Chunhua Li, Lance Robert Pickens, Shawn Stromenger, Jun Sato, Siobhan O'Leary, Peter Webber, Brett E. Kelly, Jennifer Chavez
  • Publication number: 20210277152
    Abstract: This disclosure provides low-viscosity resins for producing polymers with properties suitable for use in various mechanical appliances, such as orthodontic appliances (e.g., aligners). The low-viscosity resins may be photo-curable and can be used with direct fabrication methods and equipment. In various embodiments, the polymeric materials produced from the low-viscosity resins described herein have high toughness while remaining resistant to stress relaxation. Low-viscosity, photo-curable resins described herein have reduced hydrogen bonding in comparison to traditional materials (e.g., materials having high urethane content) used in orthodontic appliances.
    Type: Application
    Filed: March 2, 2021
    Publication date: September 9, 2021
    Inventors: Blaine CARTER, Jennifer CHAVEZ, Lance Robert PICKENS, Michael Christopher COLE, Peter DORFINGER, Yan CHEN
  • Publication number: 20160092041
    Abstract: The present disclosure relates to a system configured to facilitate material selection for a physical three dimensional object to be manufactured by additive manufacturing. In some implementations, the system may comprise one or more of a processor, a user interface, external resources, electronic storage, and/or other components. The system may be configured such that users may upload an electronic three-dimensional representation of the object that is to be manufactured, receive specified material properties for the (eventually) manufactured object from the user, present the user with a virtual model of the object, facilitate interaction with the virtual model of the object to simulate real world use of the object, and determine one or more materials for use during manufacturing of the physical object.
    Type: Application
    Filed: September 29, 2014
    Publication date: March 31, 2016
    Inventor: Lance Robert Pickens
  • Publication number: 20160008780
    Abstract: The present disclosure relates to a system configured to determine an amount of color dye and/or pigment to add to a photopolymer mixture to produce an object of desired color after additive manufacturing. The system may comprise one or more of an additive manufacturing device, a color dispensing device, a physical computer processor, a user interface, electronic storage, external resources, and/or other components. The system is configured such that the color of a final object after additive manufacturing is controlled based on the light absorbance characteristics of the photopolymer, and/or other characteristics. Because of this, the final color of the object formed via additive manufacturing closely matches a target color specified by a user.
    Type: Application
    Filed: July 10, 2014
    Publication date: January 14, 2016
    Inventors: Lance Robert Pickens, Brian Martinez
  • Patent number: 9162279
    Abstract: The present disclosure relates to a system for fabricating a mold positive via additive manufacturing to form a casting mold. The mold positive material may have a first portion that undergoes a solid to gas phase transformation at a first temperature and a second portion that undergoes a solid to gas phase transformation at a second temperature. The first portion may be formed within the second portion, and the first temperature may be low relative to the second temperature. The first portion of the mold positive may thermally decompose at a lower temperature than the second portion, which may create voids within the mold positive so that during the higher temperature combustion of the second portion of the material, the second portion may expand into the newly empty spaces instead of into a ceramic casting mold. This may greatly reduce stress on the casting mold.
    Type: Grant
    Filed: February 26, 2015
    Date of Patent: October 20, 2015
    Assignee: MADESOLID, INC.
    Inventor: Lance Robert Pickens