Patents by Inventor Larry D. Monroe

Larry D. Monroe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10155892
    Abstract: Abrasive particles include: 0.50 to 5.00 weight percent of seed particles for alpha-alumina formation selected from the group consisting of alpha-Fe2O3 seed particles, alpha-Al2O3 seed particles, and combinations thereof; 0.50 to 5.00 weight percent of MgO; 0.02 to 0.40 weight percent of Li2O or a molar equivalent amount of at least one alkali metal oxide selected from the group consisting of: Na2O; K2O; combinations of Na2O and Li2O; combinations of K2O and Li2O; combinations of Na2O and K2O; and combinations of Li2O, Na2O, and K2O; and 91.08 to 99.48 weight percent of Al2O3. Methods of making the abrasive particles and abrasive articles incorporating them are also disclosed.
    Type: Grant
    Filed: February 13, 2015
    Date of Patent: December 18, 2018
    Assignee: 3M Innovative Properties Company
    Inventors: Larry D. Monroe, Grant E. Greske
  • Publication number: 20170107412
    Abstract: Abrasive particles include: 0.50 to 5.00 weight percent of seed particles for alpha-alumina formation selected from the group consisting of alpha-Fe2O3 seed particles, alpha-Al2O3 seed particles, and combinations thereof; 0.50 to 5.00 weight percent of MgO; 0.02 to 0.40 weight percent of Li2O or a molar equivalent amount of at least one alkali metal oxide selected from the group consisting of: Na2O; K2O; combinations of Na2O and Li2O; combinations of K2O and Li2O; combinations of Na2O and K2O; and combinations of Li2O, Na2O, and K2O; and 91.08 to 99.48 weight percent of Al2O3. Methods of making the abrasive particles and abrasive articles incorporating them are also disclosed.
    Type: Application
    Filed: February 13, 2015
    Publication date: April 20, 2017
    Applicant: 3M Innovative Properties Company
    Inventors: Larry D. Monroe, Grant E. Greske
  • Publication number: 20130337725
    Abstract: Abrasive particles comprise an alpha-alumina crystalline phase and from 0.25 to 20 percent by weight of a beta-alumina crystalline phase, based on the total weight of the alpha-alumina crystalline phase and the beta-alumina crystalline phase combined. The beta-alumina crystalline phase is represented by the empirical formula (X)(Q)Al10O17, wherein: X is selected from the group consisting of Sr, Ca, and Ba; and Q is selected from the group consisting of Mg, Co, Ni, and Zn. Methods of making and using the abrasive articles and abrasive articles are also disclosed.
    Type: Application
    Filed: June 13, 2012
    Publication date: December 19, 2013
    Inventor: Larry D. Monroe
  • Patent number: 6802878
    Abstract: Sintered alpha alumina-based abrasive particles comprising alpha alumina, Gd2O3, and ZnO, and methods of making the same. The abrasive particles can be incorporated, for example, into a variety of abrasive articles, including bonded abrasives, coated abrasives, nonwoven abrasives, and abrasive brushes.
    Type: Grant
    Filed: April 17, 2003
    Date of Patent: October 12, 2004
    Assignee: 3M Innovative Properties Company
    Inventor: Larry D. Monroe
  • Patent number: 6277161
    Abstract: Alpha alumina-based abrasive grain. The abrasive grain can be incorporated into abrasive products such as coated abrasives, bonded abrasives, non-woven abrasives, and abrasive brushes.
    Type: Grant
    Filed: September 28, 1999
    Date of Patent: August 21, 2001
    Assignee: 3M Innovative Properties Company
    Inventors: Darren T. Castro, Ahmet Celikkaya, Larry D. Monroe
  • Patent number: 5728184
    Abstract: Method for making alpha alumina-based ceramic material (e.g., abrasive grain and fibers) from a hydrothermally treated boehmite dispersion comprising colloidal silica.
    Type: Grant
    Filed: June 26, 1996
    Date of Patent: March 17, 1998
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Larry D. Monroe
  • Patent number: 5651801
    Abstract: Methods for making abrasive articles (e.g., coated abrasives, bonded wheels, and three dimensional, low density abrasives) comprising crystalline ceramic, alpha alumina-based abrasive grain.
    Type: Grant
    Filed: December 19, 1995
    Date of Patent: July 29, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Larry D. Monroe, Thomas E. Wood
  • Patent number: 5645618
    Abstract: Methods for making abrasive articles (e.g., coated abrasives, bonded wheels, and three dimensional, low density abrasives) comprising crystalline ceramic, alpha alumina-based abrasive grain.
    Type: Grant
    Filed: December 19, 1995
    Date of Patent: July 8, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Larry D. Monroe, Thomas E. Wood
  • Patent number: 5645619
    Abstract: A method of making an alpha alumina-based ceramic abrasive grain comprising, on a theoretical oxide basis, Al.sub.2 O.sub.3, Fe.sub.2 O.sub.3, and SiO.sub.2. The abrasive grain has a surface roughness height of greater than about 200 nanometers and a density of greater than about 3.50 g/cm.sup.3. Preferably, the alpha alumina-based ceramic abrasive grain has alpha alumina crystallites having an average crystallite size of less than about 0.5 micrometer (more preferably, less than about 0.3 micrometer). The presence of the SiO.sub.2 in combination with Fe.sub.2 O.sub.3 increases the amount of transgranular fracture of the abrasive grain, reduces the alpha alumina crystallite growth during sintering of the abrasive grain, dilates at least one of the unit cell dimensions of the abrasive grain, and generally improves the grinding performance of the abrasive grain.
    Type: Grant
    Filed: June 26, 1996
    Date of Patent: July 8, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Dwight D. Erickson, Larry D. Monroe, Thomas E. Wood, David M. Wilson
  • Patent number: 5611829
    Abstract: An alpha alumina-based ceramic abrasive grain comprising, on a theoretical oxide basis, Al.sub.2 O.sub.3, Fe.sub.2 O.sub.3, and SiO.sub.2. The abrasive grain has a surface roughness height of greater than about 200 nanometers and a density of greater than about 3.50 g/cm.sup.3. Preferably, the alpha alumina-based ceramic abrasive grain has alpha alumina crystallites having an average crystallite size of less than about 0.5 micrometer (more preferably, less than about 0.3 micrometer). The presence of the SiO.sub.2 in combination with Fe.sub.2 O.sub.3 increases the amount of transgranular fracture of the abrasive grain, reduces the alpha alumina crystallite growth during sintering of the abrasive grain, dilates at least one of the unit cell dimensions of the abrasive grain, and generally improves the grinding performance of the abrasive grain.
    Type: Grant
    Filed: June 26, 1996
    Date of Patent: March 18, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Larry D. Monroe, Thomas E. Wood
  • Patent number: 5593467
    Abstract: Crystalline ceramic, alpha alumina-based abrasive grain and a method of making the same. The abrasive grain can be incorporated into abrasive products such as coated abrasives, bonded wheels, and three dimensional, low density abrasives.
    Type: Grant
    Filed: November 2, 1994
    Date of Patent: January 14, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Larry D. Monroe
  • Patent number: 4881951
    Abstract: Ceramic abrasive grits comprising alpha alumina and at least about 0.5 percent by weight rare earth metal oxide are prepared by combining alumina hydrate and rare earth metal oxide or its precursors to produce a blend, drying the blend to produce a dried solid, crushing the dried solid to produce grits, calcining the dried grits to substantially remove bound volatile materials, and firing the grits to produce a ceramic material. The rare earth metal is selected from the group consisting of praseodymium, samarium, ytterbium, neodymium, lanthanum, gadolinium, cerium, dysprosium, erbium, and mixtures of one or more rare earth metal.
    Type: Grant
    Filed: May 2, 1988
    Date of Patent: November 21, 1989
    Assignee: Minnesota Mining and Manufacturing Co.
    Inventors: Larry D. Monroe, William P. Wood
  • Patent number: 4770671
    Abstract: Ceramic abrasive grits comprising alpha alumina and at least about 0.5 percent by weight yttria are prepared by mixing an aqueous dispersion of alpha alumina monohydrate and yttrium compound, gelling the resultant mixture, drying the gel to produce a dried solid, crushing the dried material to produce grits, calcining the dried grits to substantially remove bound volatile materials, and firing the grits to produce a ceramic material. The yttrium for the most part is in the form of a yttrium aluminum garnet. Abrasive products comprising the abrasive grits are also claimed as is a method of grinding a workpiece with such abrasive products.
    Type: Grant
    Filed: December 30, 1985
    Date of Patent: September 13, 1988
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Larry D. Monroe, William P. Wood