Patents by Inventor Larry Foster

Larry Foster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9987659
    Abstract: A composite article including a multiple of composite layers impregnated with a polymer matrix; and a nanotube material that facilitates a mechanical interlock between at least two of the multiple of composite layers. A method of manufacturing a composite article including a multiple of composite layers within a polymer matrix; and distributing a nanotube material between at least two of the multiple of composite layers to facilitate a mechanical interlock between the at least two of the multiple of composite layers adjacent an otherwise relatively low strength interlaminar interface region of the composite article.
    Type: Grant
    Filed: October 19, 2015
    Date of Patent: June 5, 2018
    Assignee: United Technologies Corporation
    Inventors: Rajiv A Naik, John D Riehl, Larry Foster
  • Patent number: 9957972
    Abstract: An airfoil according to an exemplary aspect of the present disclosure includes, among other things, a main body extending between a leading edge and a trailing edge separated in a chordwise direction and extending between a tip and a root in a spanwise direction. The main body defines a suction side and a pressure side separated in a thickness direction and a plurality of channels extending inwardly from at least one of said suction and pressure sides. A composite cover is attached to the main body. The composite cover includes a plurality of stiffeners each received within one of the channels. A cover skin is adjacent the stiffeners, and an over-wrap surrounds the stiffeners and the cover skin.
    Type: Grant
    Filed: August 12, 2014
    Date of Patent: May 1, 2018
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventor: Larry Foster
  • Publication number: 20180051705
    Abstract: A gas turbine engine and a composite apparatus is disclosed. The gas turbine engine includes a composite apparatus body formed from a composite material, the composite material including a three dimensional preform, the three dimensional preform including a plurality of warp fibers disposed in a warp direction in a first plane, a plurality of fill fibers disposed in a fill direction, wherein the fill direction is perpendicular to the warp direction in the first plane, a plurality of z-yarn fibers disposed in a z-yarn direction, wherein the z-yarn direction intersects the warp direction through the first plane, and a plurality of bias fibers disposed in a bias direction, wherein the bias direction is not aligned with the warp direction and the fill direction.
    Type: Application
    Filed: August 22, 2016
    Publication date: February 22, 2018
    Inventors: Larry Foster, Rajiv A. Naik, John D. Riehl
  • Patent number: 9896941
    Abstract: A fan blade for a turbofan gas turbine engine is disclosed. The fan blade includes a body having a pressure side and a suction side and a cover. The suction side of the body includes an opening exposing at least one cavity to reduce the weight of the fan blade. The cover overlays the opening and includes a leading portion and a trailing portion that are tapered in the direction of the cover leading edge and cover trailing edge.
    Type: Grant
    Filed: January 15, 2015
    Date of Patent: February 20, 2018
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventors: Kwan Hui, Michael A. Weisse, Larry Foster
  • Publication number: 20180038386
    Abstract: A fan blade assembly for a gas turbine engine includes a blade body, a blade cover secured to the blade body and an adhesive layer to secure the blade cover to the blade body, the adhesive layer configured to set at ambient temperature. A method of forming a fan blade assembly for a gas turbine engine includes forming a blade body, forming a blade cover separate from the blade body, and adhering the blade cover to the blade body via an adhesive layer located between the blade body and the blade cover, the adhesive layer configured to set at ambient temperature.
    Type: Application
    Filed: August 8, 2016
    Publication date: February 8, 2018
    Inventors: Larry Foster, Christopher J. Hertel
  • Publication number: 20180038382
    Abstract: A gas turbine engine includes a fan mounting a first group of blades and a second group of blades. The first group of blades and the second group of blades share a profile shape. The first group of blades have a first laminate composition, and the second group of blades have a second laminate composition, distinct from the first laminate composition. A frequency of a vibratory mode of the first group of blades is offset from a frequency of a vibratory mode of the second group of blades.
    Type: Application
    Filed: August 8, 2016
    Publication date: February 8, 2018
    Inventors: Larry Foster, Myron L. Klein
  • Patent number: 9847044
    Abstract: A surgical implement training process that includes teaching an identity of a plurality of first surgical implements in a first surgical implement tray, a location of the plurality of first surgical implements in the first surgical implement tray and an actual order in which each of the first surgical implements are used when performing a surgical procedure.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: December 19, 2017
    Assignee: Smith & Nephew Orthopaedics AG
    Inventor: Larry Foster
  • Publication number: 20170106407
    Abstract: A composite article including a multiple of composite layers impregnated with a polymer matrix; and a nanotube material that facilitates a mechanical interlock between at least two of the multiple of composite layers. A method of manufacturing a composite article including a multiple of composite layers within a polymer matrix; and distributing a nanotube material between at least two of the multiple of composite layers to facilitate a mechanical interlock between the at least two of the multiple of composite layers adjacent an otherwise relatively low strength interlaminar interface region of the composite article.
    Type: Application
    Filed: October 19, 2015
    Publication date: April 20, 2017
    Inventors: Rajiv A. Naik, John D. Riehl, Larry Foster
  • Publication number: 20160281738
    Abstract: A fan containment case for a gas turbine engine includes a first inner layer and a second layer outside the first inner layer, where the second layer is made of a first material having a first fabric architecture. The fan containment case also includes a third layer outside of the second layer, where the third layer is made of a second material having a second fabric architecture, and at least one of the first material and the first fabric architecture of the second layer is different from the second material and the second architecture, respectively, of the third layer. A fourth outer layer is located outside of the third layer.
    Type: Application
    Filed: March 21, 2016
    Publication date: September 29, 2016
    Inventors: Peter Finnigan, Sreenivasa R. Voleti, Larry Foster, Darin S. Lussier, Gulperi Aksel
  • Patent number: 9416668
    Abstract: A fan blade having a body with a dovetail and an airfoil extending radially outwardly. The airfoil includes a pair of skins spaced to form an internal core, which define a pressure side and a suction side, and extending from a radially inner end to a radially outer tip. The core receives a plurality of braided tubes, with the tubes extending with at least a component in a radially outward direction. A fan and an engine are also described.
    Type: Grant
    Filed: April 30, 2012
    Date of Patent: August 16, 2016
    Assignee: United Technologies Corporation
    Inventors: Stephen P. Muron, Larry Foster
  • Publication number: 20160201480
    Abstract: An airfoil according to an exemplary aspect of the present disclosure includes, among other things, a main body extending between a leading edge and a trailing edge separated in a chordwise direction and extending between a tip and a root in a spanwise direction. The main body defines a suction side and a pressure side separated in a thickness direction and a plurality of channels extending inwardly from at least one of said suction and pressure sides. A composite cover is attached to the main body. The composite cover includes a plurality of stiffeners each received within one of the channels. A cover skin is adjacent the stiffeners, and an over-wrap surrounds the stiffeners and the cover skin.
    Type: Application
    Filed: August 12, 2014
    Publication date: July 14, 2016
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventor: Larry Foster
  • Publication number: 20160024969
    Abstract: A preform sheet for a composite component comprises a body section and a flange section. The preform body section includes a plurality of axial tows braided with at least a plurality of first bias tows and a plurality of second bias tows. The preform flange section includes a first braided flange layer and a second braided flange layer. The first braided flange layer is defined by the first and second braided bias tows of the preform body section extending into the flange section. Neither the first nor second braided flange layers have axial tows.
    Type: Application
    Filed: October 5, 2015
    Publication date: January 28, 2016
    Inventors: Larry Foster, Darin S. Lussier
  • Patent number: 9149997
    Abstract: A preform sheet for a composite component comprises a body section and a flange section. The preform body section includes a plurality of axial tows braided with at least a plurality of first bias tows and a plurality of second bias tows. The preform flange section includes a first braided flange layer and a second braided flange layer. The first braided flange layer is defined by the first and second braided bias tows of the preform body section extending into the flange section. Neither the first nor second braided flange layers have axial tows.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: October 6, 2015
    Assignee: United Technologies
    Inventors: Larry Foster, Darin S. Lussier
  • Publication number: 20150267541
    Abstract: A fan blade for a turbofan gas turbine engine is disclosed. The fan blade includes a body having a pressure side and a suction side and a cover. The suction side of the body includes an opening exposing at least one cavity to reduce the weight of the fan blade. The cover overlays the opening and includes a leading portion and a trailing portion that are tapered in the direction of the cover leading edge and cover trailing edge.
    Type: Application
    Filed: January 15, 2015
    Publication date: September 24, 2015
    Inventors: Kwan Hui, Michael A. Weisse, Larry Foster
  • Publication number: 20150198173
    Abstract: A fan blade having an opening on one side exposing one or more cavities, and a composite cover that fits over the opening, is provided. The composite cover has a variable thickness resulting from the layering of cover plies having different shapes, and is designed to achieve a lightweight fan blade having an optimal level of stiffness.
    Type: Application
    Filed: January 15, 2015
    Publication date: July 16, 2015
    Inventors: Michael A. Weisse, Kwan Hui, Larry Foster
  • Publication number: 20140079895
    Abstract: A preform sheet for a composite component comprises a body section and a flange section. The preform body section includes a plurality of axial tows braided with at least a plurality of first bias tows and a plurality of second bias tows. The preform flange section includes a first braided flange layer and a second braided flange layer. The first braided flange layer is defined by the first and second braided bias tows of the preform body section extending into the flange section. Neither the first nor second braided flange layers have axial tows.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 20, 2014
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Larry Foster, Darin S. Lussier
  • Publication number: 20140003923
    Abstract: A fan containment case for a gas turbine engine includes a first inner layer and a second layer outside the first inner layer, where the second layer is made of a first material having a first fabric architecture. The fan containment case also includes a third layer outside of the second layer, where the third layer is made of a second material having a second fabric architecture, and at least one of the first material and the first fabric architecture of the second layer is different from the second material and the second architecture, respectively, of the third layer. A fourth outer layer is located outside of the third layer.
    Type: Application
    Filed: July 2, 2012
    Publication date: January 2, 2014
    Inventors: Peter Finnigan, Sreenivasa R. Voleti, Larry Foster, Darin S. Lussier, Gulperi Aksel
  • Publication number: 20130283820
    Abstract: A fan blade having a body with a dovetail and an airfoil extending radially outwardly. The airfoil includes a pair of skins spaced to form an internal core, which define a pressure side and a suction side, and extending from a radially inner end to a radially outer tip. The core receives a plurality of braided tubes, with the tubes extending with at least a component in a radially outward direction. A fan and an engine are also described.
    Type: Application
    Filed: April 30, 2012
    Publication date: October 31, 2013
    Inventors: Stephen P. Muron, Larry Foster
  • Publication number: 20130224035
    Abstract: A composite airfoil includes a woven preform with warp yarns of a first material, the preform with a tip, root, leading edge, trailing edge and an intermediate region positioned between the root and the tip; and a first matrix made of a first resin maintaining the relative positions of the preform yarns. The composite blade further includes at least one of: fill yarns of a second material in the woven preform; and a second matrix made of a second resin maintaining the relative positions of the preform yarns in a portion of the airfoil.
    Type: Application
    Filed: February 29, 2012
    Publication date: August 29, 2013
    Applicant: UNITED TECHNOLOGIES CORPORATION
    Inventors: Phillip Alexander, George Alan Salisbury, Larry Foster
  • Publication number: 20070269231
    Abstract: A biasing mechanism in an image forming apparatus exerts a variable force on a removable cartridge unit to generate a nip force between a roller in the cartridge unit and another roller. A pivot member is fixed to the apparatus housing. An arm is pivotally mounted in the housing about the pivot member, with the arm in contact with a protrusion on the cartridge unit. A force generating member is mounted in the housing and contacts the arm so as to urge the arm to pivot about the pivot member and press against the cartridge unit. The resulting force exerted on the cartridge unit by the arm varies according to the point of contact between the cartridge unit and the arm. In some embodiments, the arm and the cartridge unit protrusion are electrically conductive, and an electrical contact is established as the arm is pressed against the protrusion.
    Type: Application
    Filed: August 6, 2007
    Publication date: November 22, 2007
    Applicant: LEXMARK INTERNATIONAL, INC.
    Inventors: Harald Portig, Larry Foster, Benjamin Askren