Abstract: An evaporative cooler includes an arrangement of a combination of fluid components including flow control valves, spray bars, spray bar orifices, spray bar distribution channels, and distribution caps that produce a water application profile on the media that is adjusted to match the heat load introduced to the media by the air to be evaporatively cooled. The water evaporation rate is a direct function of this heat load profile. Applying water in this profile takes advantage of the wicking rate and flow through time constant of evaporative cooling media to effectively distribute the water through the media. This results in a once through system that allows the volume of water being applied be the lowered such that water not evaporated and exiting the media is limited and does so at very high cycles of concentration while maintaining high levels of cooling effectiveness and scale free media.

Abstract: An evaporative cooler, including one or more media modules, distributes water from a source of water to each module through a constant flow valve. A distribution unit at each media module includes a spray bar for spraying water through a plurality of uniformly spaced holes having an aggregate area equivalent to or less than twenty five percent (25%) of the internal cross sectional area of the spray bar. A distribution cap distributes the streams of water to the underlying media module(s) and the water dripping from the media module(s) is drained. A fan or other air moving device draws air through the media module(s) to obtain cooled air resulting from evaporation of water flowing downwardly along the media module(s).