Patents by Inventor Lee Karner

Lee Karner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7978094
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element assembly portion and at least one cap portion adapted to attach to the reflective element assembly portion. The reflective element assembly portion includes a reflective element. The reflective element assembly portion comprises a first molding that encompasses at least a perimeter portion of the reflective element. The first molding is formed by molding a first resinous material having a tool shrinkage factor equal to or greater than about 1%. The cap portion comprises at least one second molding formed by molding a second resinous material having a tool shrinkage factor of less than or equal to about 1%. The cap portion preferably includes internal structure for supporting at least one accessory.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: July 12, 2011
    Assignee: Donnelly Corporation
    Inventors: John T. Uken, Lee Karner, Richard R. Hook, Niall R. Lynam
  • Publication number: 20110141543
    Abstract: An interior rearview mirror assembly for a vehicle includes a mirror reflective element having a glass substrate with first and second surfaces and a circumferential edge along the periphery of the glass substrate. The mirror reflective element includes a mirror reflector established at a surface of the mirror reflective element other than the first surface of the glass substrate. The mirror assembly includes a plastic molding circumferentially disposed about the circumferential edge of the glass substrate without overlapping onto the first surface of the glass substrate. The plastic molding includes a portion that (a) abuts the circumferential edge of the glass substrate and (b) has an outer curved surface that extends from generally adjacent to the first surface of the glass substrate and that lacks a sharp edge. The plane of the first surface of the glass substrate may be generally flush with the outermost part of the plastic molding.
    Type: Application
    Filed: February 25, 2011
    Publication date: June 16, 2011
    Applicant: DONNELLY CORPORATION
    Inventors: John T. Uken, Lee Karner, Richard R. Hook, Niall R. Lynam
  • Publication number: 20100195229
    Abstract: An interior rearview mirror assembly for a vehicle includes a mirror casing having a human machine interface thereat. The mirror assembly includes a display device disposed behind the transflective mirror reflector of the interior rearview mirror assembly and visible through the transflective mirror reflector to the driver when displaying information. The display device may include a video screen. The user actuatable input may be actuatable by a user to operate at least one element of circuitry disposed in the mirror casing. The human machine interface may be at least partially at a bezel portion of the casing, or may be at least partially at a rear casing portion of the mirror casing.
    Type: Application
    Filed: January 26, 2010
    Publication date: August 5, 2010
    Applicant: Donnelly Corporation
    Inventors: John O. Lindahl, Peter J. Whitehead, Niall R. Lynam, John T. Uken, Lee Karner, Richard R. Hook
  • Patent number: 7683768
    Abstract: An interior rearview mirror assembly includes a human machine interface having at least one user actuatable input accessible at a portion of the mirror casing. The user actuatable input provides user input to at least one element of circuitry that is disposed in the mirror casing, the interior rearview mirror assembly and/or an accessory module. The circuitry is associated with at least one of (i) a moisture sensor, (ii) a blower motor, (iii) a cabin air monitoring device that monitors the air within the cabin of the vehicle, (iv) a cabin air monitoring device that monitors the level of carbon monoxide in the air within the cabin of the vehicle, (v) an air intake, (vi) a remote ignition system, (vii) a humidity sensing device, and (viii) a display device disposed behind a transflective mirror reflector of the interior rearview mirror assembly and visible to the driver when displaying information.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: March 23, 2010
    Assignee: Donnelly Corporation
    Inventors: John O. Lindahl, Peter J. Whitehead, Niall R. Lynam, John T. Uken, Lee Karner, Richard R. Hook
  • Publication number: 20090310238
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element and an attachment plate attached thereto. A mounting assembly is configured to mount the mirror assembly to an interior portion of the vehicle. The mounting assembly includes a toggle portion and a cam actuator, with the toggle portion pivotally mounting to a first mounting element and the cam actuator pivotally mounting to a second mounting element of the attachment plate. The toggle portion engages the cam actuator such that pivotal movement of the cam actuator imparts a pivotal movement of the toggle portion. The attachment plate may include at least one mounting element protruding through a circuit element supported at the attachment plate.
    Type: Application
    Filed: August 3, 2009
    Publication date: December 17, 2009
    Applicant: Donnelly Corporation
    Inventors: Jerry M. Kulas, Lee Karner, Dean Andreozzi
  • Patent number: 7568810
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element and at least one attachment plate attached thereto. The attachment plate has first and second mounting members protruding therefrom. A mounting assembly is configured to mount the mirror assembly to an interior portion of the vehicle. The mounting assembly includes a toggle portion and a cam actuator, with the toggle portion pivotally mounting to the first mounting member and the cam actuator pivotally mounting to the second mounting member. The toggle portion engages the cam actuator such that pivotal movement of the cam actuator relative to the second mounting member imparts a pivotal movement of the toggle portion relative to the first mounting member. The attachment plate may include at least one mounting member protruding through a circuit board for engaging a mounting assembly that mounts the mirror assembly to an interior portion of the vehicle.
    Type: Grant
    Filed: July 25, 2007
    Date of Patent: August 4, 2009
    Assignee: Donnelly Corporation
    Inventors: Jerry M. Kulas, Lee Karner, Dean Andreozzi
  • Publication number: 20080055757
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element assembly portion and at least one cap portion adapted to attach to the reflective element assembly portion. The reflective element assembly portion includes a reflective element. The reflective element assembly portion comprises a first molding that encompasses at least a perimeter portion of the reflective element. The first molding is formed by molding a first resinous material having a tool shrinkage factor equal to or greater than about 1%. The cap portion comprises at least one second molding formed by molding a second resinous material having a tool shrinkage factor of less than or equal to about 1%. The cap portion preferably includes internal structure for supporting at least one accessory.
    Type: Application
    Filed: October 29, 2007
    Publication date: March 6, 2008
    Inventors: John Uken, Lee Karner, Richard Hook, Niall Lynam
  • Publication number: 20080019007
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element and at least one attachment plate attached thereto. The attachment plate has first and second mounting members protruding therefrom. A mounting assembly is configured to mount the mirror assembly to an interior portion of the vehicle. The mounting assembly includes a toggle portion and a cam actuator, with the toggle portion pivotally mounting to the first mounting member and the cam actuator pivotally mounting to the second mounting member. The toggle portion engages the cam actuator such that pivotal movement of the cam actuator relative to the second mounting member imparts a pivotal movement of the toggle portion relative to the first mounting member. The attachment plate may include at least one mounting member protruding through a circuit board for engaging a mounting assembly that mounts the mirror assembly to an interior portion of the vehicle.
    Type: Application
    Filed: July 25, 2007
    Publication date: January 24, 2008
    Applicant: DONNELLY CORPORATION
    Inventors: Jerry Kulas, Lee Karner, Dean Andreozzi
  • Publication number: 20070285789
    Abstract: An interior rearview mirror assembly includes a human machine interface having at least one user actuatable input accessible at a portion of the mirror casing. The user actuatable input provides user input to at least one element of circuitry that is disposed in the mirror casing, the interior rearview mirror assembly and/or an accessory module. The circuitry is associated with at least one of (i) a moisture sensor, (ii) a blower motor, (iii) a cabin air monitoring device that monitors the air within the cabin of the vehicle, (iv) a cabin air monitoring device that monitors the level of carbon monoxide in the air within the cabin of the vehicle, (v) an air intake, (vi) a remote ignition system, (vii) a humidity sensing device, and (viii) a display device disposed behind a transflective mirror reflector of the interior rearview mirror assembly and visible to the driver when displaying information.
    Type: Application
    Filed: July 27, 2007
    Publication date: December 13, 2007
    Applicant: DONNELLY CORPORATION
    Inventors: John Lindahl, Peter Whitehead, Niall Lynam, John Uken, Lee Karner, Richard Hook
  • Patent number: 7289037
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element assembly portion and at least one cap portion adapted to attach to the reflective element assembly portion. The reflective element assembly portion includes a reflective element. The reflective element assembly portion comprises a first molding that encompasses at least a perimeter portion of the reflective element. The first molding is formed by molding a first resinous material having a tool shrinkage factor equal to or greater than about 1 percent. The cap portion comprises at least one second molding formed by molding a second resinous material having a tool shrinkage factor of less than or equal to about 1 percent. The cap portion preferably includes internal structure for supporting at least one accessory.
    Type: Grant
    Filed: May 18, 2004
    Date of Patent: October 30, 2007
    Assignee: Donnelly Corporation
    Inventors: John T Uken, Lee Karner, Richard R Hook, Niall R Lynam
  • Patent number: 7253723
    Abstract: An interior rearview mirror assembly for a vehicle includes a casing having a human machine interface thereat. The human machine interface includes at least one user actuatable input integrally formed at a portion of the casing during the molding operation that forms the casing. The mirror assembly includes circuitry. The user actuatable input may be actuatable by a user to operate at least one element of the circuitry. The human machine interface may be at least partially at a bezel portion of the casing, or may be at least partially at a rear casing portion of the mirror casing.
    Type: Grant
    Filed: January 5, 2005
    Date of Patent: August 7, 2007
    Assignee: Donnelly Corporation
    Inventors: John O. Lindahl, Peter J. Whitehead, Niall R. Lynam, John T. Uken, Lee Karner, Richard R. Hook
  • Patent number: 7249860
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element and a casing. An attachment plate is secured to the reflective element and an electronic circuitry element, such as a printed circuit board, is attached to the attachment plate. The attachment plate includes at least one mounting member protruding through the circuit board for engaging a mounting assembly that mounts the mirror assembly to an interior portion of the vehicle and directly supports the attachment plate, along with the printed circuit board and the reflective element at an end of the mounting assembly. The mounting assembly may comprise a toggle assembly for a prismatic reflective element.
    Type: Grant
    Filed: September 3, 2004
    Date of Patent: July 31, 2007
    Assignee: Donnelly Corporation
    Inventors: Jerry M. Kulas, Lee Karner, Dean Andreozzi
  • Publication number: 20060255960
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element assembly portion and at least one cap portion adapted to attach to the reflective element assembly portion. The reflective element assembly portion includes a reflective element. The reflective element assembly portion comprises a first molding that encompasses at least a perimeter portion of the reflective element. The first molding is formed by molding a first resinous material having a tool shrinkage factor equal to or greater than about 1 percent. The cap portion comprises at least one second molding formed by molding a second resinous material having a tool shrinkage factor of less than or equal to about 1 percent. The cap portion preferably includes internal structure for supporting at least one accessory.
    Type: Application
    Filed: May 18, 2004
    Publication date: November 16, 2006
    Inventors: John Uken, Lee Karner, Richard Hook, Niall Lynam
  • Publication number: 20060061008
    Abstract: A method of making a mounting assembly of an interior rearview mirror assembly includes providing a mounting arm having at least one ball member at at least one end thereof and having at least one electrical conductor element passing the mounting arm and extending therefrom, and molding at least one of a mounting base portion and a mirror mounting portion over the ball member. The ball member is pivotally received in the mounting base portion and/or mirror mounting portion after the mounting base portion and/or mirror mounting portion is molded and cured. The pivot joints defined by the ball members and overmolded portions may provide different frictional resistance to provide different threshold torques for pivoting the mirror assembly or mounting arm about the respective pivot joints.
    Type: Application
    Filed: September 14, 2005
    Publication date: March 23, 2006
    Inventors: Lee Karner, Kenneth Schofield, Niall Lynam
  • Publication number: 20050169003
    Abstract: An interior rearview mirror assembly for a vehicle includes a casing having a human machine interface thereat. The human machine interface includes at least one user actuatable input integrally formed at a portion of the casing during the molding operation that forms the casing. The mirror assembly includes circuitry. The user actuatable input may be actuatable by a user to operate at least one element of the circuitry. The human machine interface may be at least partially at a bezel portion of the casing, or may be at least partially at a rear casing portion of the mirror casing.
    Type: Application
    Filed: January 5, 2005
    Publication date: August 4, 2005
    Inventors: John Lindahl, Peter Whitehead, Niall Lynam, John Uken, Lee Karner, Richard Hook
  • Publication number: 20050078389
    Abstract: An interior rearview mirror assembly for a vehicle includes a reflective element and a casing. An attachment plate is secured to the reflective element and an electronic circuitry element, such as a printed circuit board, is attached to the attachment plate. The attachment plate includes at least one mounting member protruding through the circuit board for engaging a mounting assembly that mounts the mirror assembly to an interior portion of the vehicle and directly supports the attachment plate, along with the printed circuit board and the reflective element at an end of the mounting assembly. The mounting assembly may comprise a toggle assembly for a prismatic reflective element.
    Type: Application
    Filed: September 3, 2004
    Publication date: April 14, 2005
    Inventors: Jerry Kulas, Lee Karner, Dean Andreozzi