Abstract: A window assembly for a laser uses a uniaxial crystalline material such as quartz for the window, secured directly in a hard seal to a metal tubular end component. In order to avoid significant differential thermal expansion between the quartz window and the end component, the quartz crystal is cut in a Z-normal configuration, whereby the thermal expansion and other physical properties of the window are isotropic in the plane of the window. The ability to make a reliable direct seal to a metal component offsets any disadvantages of the Z-normal configuration thought to be controlling in the prior art. Through the disclosed method for assembling and mounting the window, reflection loses are reduced to a practical minimum comparable to that of any preferred conventional window orientation.

Abstract: A plasma tube for a gas laser includes a series of heat webs and insulative spacers between the heat webs, with tungsten bore insert members supported by the heat webs and having aligned apertures defining a laser discharge path. To produce the plasma tube, the heat webs, spacers and other connected components are assembled in a vertical stack outside the ceramic tube of the laser, with a stacking gauge which helps assure that the heat webs are correctly spaced apart within close tolerances. The heat webs lie adjacent to annular metallized areas on the inside surface of the ceramic tube when the assembly is inserted into the tube, which is precision-formed ceramic tubing. The tube assembly is heated in vertical orientation to expand the heat webs diametrically so that they engage outwardly against and are brazed to the metallized areas of the ceramic tube.