Patents by Inventor Leo J. Schowalter

Leo J. Schowalter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210254240
    Abstract: In various embodiments, single-crystal aluminum nitride boules and substrates having high transparency to ultraviolet light and low defect density are formed. The single-crystal aluminum nitride may function as a platform for the fabrication of light-emitting devices such as light-emitting diodes and lasers.
    Type: Application
    Filed: February 22, 2021
    Publication date: August 19, 2021
    Inventors: Robert T. BONDOKOV, Jianfeng CHEN, Keisuke YAMAOKA, Shichao WANG, Shailaja P. RAO, Takashi SUZUKI, Leo J. SCHOWALTER
  • Patent number: 11015263
    Abstract: Bulk single crystal of aluminum nitride (AlN) having an areal planar defect density?100 cm?2. Methods for growing single crystal aluminum nitride include melting an aluminum foil to uniformly wet a foundation with a layer of aluminum, the foundation forming a portion of an AlN seed holder, for an AlN seed to be used for the AlN growth. The holder may consist essentially of a substantially impervious backing plate.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: May 25, 2021
    Assignee: CRYSTAL IS, INC.
    Inventors: Robert T. Bondokov, Leo J. Schowalter, Kenneth Morgan, Glen A. Slack, Shailaja P. Rao, Shawn Robert Gibb
  • Publication number: 20210108336
    Abstract: In various embodiments, controlled heating and/or cooling conditions are utilized during the fabrication of aluminum nitride single crystals and aluminum nitride bulk polycrystalline ceramics. Thermal treatments may also be utilized to control properties of aluminum nitride crystals after fabrication.
    Type: Application
    Filed: October 28, 2020
    Publication date: April 15, 2021
    Inventors: Robert T. BONDOKOV, Jianfeng CHEN, Keisuke YAMAOKA, Shichao WANG, Shailaja P. RAO, Takashi SUZUKI, Leo J. SCHOWALTER
  • Publication number: 20210111317
    Abstract: In various embodiments, a layer of organic encapsulant is provided over a surface of an ultraviolet (UV) light-emitting semiconductor die, and at least a portion of the encapsulant is exposed to UV light to convert at least some of said portion of the encapsulant into non-stoichiometric silica material. The non-stoichiometric silica material includes silicon, oxygen, and carbon, and a carbon content of the non-stoichiometric silica material is greater than 1 ppm and less than 40 atomic percent.
    Type: Application
    Filed: October 29, 2020
    Publication date: April 15, 2021
    Inventors: Ken KITAMURA, Masato TOITA, Hironori ISHII, Yuting WANG, Leo J. SCHOWALTER, Jianfeng CHEN, James R. GRANDUSKY
  • Patent number: 10971665
    Abstract: In various embodiments, a rigid lens is attached to a light-emitting semiconductor die via a layer of encapsulant having a thickness insufficient to prevent propagation of thermal expansion mismatch-induced strain between the rigid lens and the semiconductor die.
    Type: Grant
    Filed: February 26, 2020
    Date of Patent: April 6, 2021
    Assignee: CRYSTAL IS, INC.
    Inventors: Leo J. Schowalter, Jianfeng Chen, James R. Grandusky
  • Patent number: 10954608
    Abstract: In various embodiments, single-crystal aluminum nitride boules and substrates having high transparency to ultraviolet light and low defect density are formed. The single-crystal aluminum nitride may function as a platform for the fabrication of light-emitting devices such as light-emitting diodes and lasers.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: March 23, 2021
    Assignee: CRYSTAL IS, INC.
    Inventors: Robert T. Bondokov, Jianfeng Chen, Keisuke Yamaoka, Shichao Wang, Shailaja P. Rao, Takashi Suzuki, Leo J. Schowalter
  • Publication number: 20210061679
    Abstract: A photoreactor for disinfecting water includes at least one wall defining a chamber configured to contain fluid. The reactor also includes an inlet through which water flows into the chamber, and an outlet through which water exits the chamber. The reactor also includes a UVC LED. The LED is configured power on for an active duration, and power off for an inactive duration. The active duration and the inactive duration define a period. The reactor also includes a controller configured to set a duty cycle for the period, where the duty cycle is a ratio of the active duration to the period. The duty cycle is less than or equal to about 1:100.
    Type: Application
    Filed: August 25, 2020
    Publication date: March 4, 2021
    Inventors: Christopher Scully, Amy Wilson Miller, Richard M. Mariita, Leo J. Schowalter
  • Publication number: 20210047751
    Abstract: In various embodiments, aluminum nitride single crystals have large crystal augmentation parameters and may therefore be suitable for the fabrication of numerous, large single-crystal aluminum nitride substrates having high crystalline quality. The aluminum nitride single crystals may have large boule masses and volumes.
    Type: Application
    Filed: August 12, 2020
    Publication date: February 18, 2021
    Inventors: Robert T. BONDOKOV, Thomas MIEBACH, Jianfeng CHEN, Takashi SUZUKI, Leo J. SCHOWALTER
  • Publication number: 20210047749
    Abstract: In various embodiments, aluminum nitride single crystals are rapidly diameter-expanded during growth by physical vapor transport. High rates of diameter expansion during growth may be enabled by the use of internal thermal shields and directed plasma-modification of the growth environment to augment radial thermal gradients and increase radial growth rates.
    Type: Application
    Filed: August 12, 2020
    Publication date: February 18, 2021
    Inventors: Robert T. BONDOKOV, Thomas MIEBACH, Jianfeng CHEN, Takashi SUZUKI, Leo J. SCHOWALTER
  • Publication number: 20200411716
    Abstract: In various embodiments, extraction efficiency of light-emitting devices fabricated on aluminum nitride substrates is enhanced via removal of at least a portion of the substrate.
    Type: Application
    Filed: July 15, 2020
    Publication date: December 31, 2020
    Inventors: James R. GRANDUSKY, Leo J. SCHOWALTER, Craig MOE
  • Patent number: 10854797
    Abstract: In various embodiments, a layer of organic encapsulant is provided over a surface of an ultraviolet (UV) light-emitting semiconductor die, and at least a portion of the encapsulant is exposed to UV light to convert at least some of said portion of the encapsulant into non-stoichiometric silica material. The non-stoichiometric silica material includes silicon, oxygen, and carbon, and a carbon content of the non-stoichiometric silica material is greater than 1 ppm and less than 40 atomic percent.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: December 1, 2020
    Assignee: CRYSTALIS, INC.
    Inventors: Ken Kitamura, Masato Toita, Hironori Ishii, Yuting Wang, Leo J. Schowalter, Jianfeng Chen, James R. Grandusky
  • Patent number: 10851474
    Abstract: In various embodiments, controlled heating and/or cooling conditions are utilized during the fabrication of aluminum nitride single crystals and aluminum nitride bulk polycrystalline ceramics. Thermal treatments may also be utilized to control properties of aluminum nitride crystals after fabrication.
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: December 1, 2020
    Assignee: CRYSTAL IS, INC.
    Inventors: Robert T. Bondokov, Jianfeng Chen, Keisuke Yamaoka, Shichao Wang, Shailaja P. Rao, Takashi Suzuki, Leo J. Schowalter
  • Publication number: 20200354852
    Abstract: Bulk single crystal of aluminum nitride (AlN) having an areal planar defect density ?100 cm?2. Methods for growing single crystal aluminum nitride include melting an aluminum foil to uniformly wet a foundation with a layer of aluminum, the foundation forming a portion of an AlN seed holder, for an AlN seed to be used for the AlN growth. The holder may consist essentially of a substantially impervious backing plate.
    Type: Application
    Filed: May 22, 2020
    Publication date: November 12, 2020
    Inventors: Robert T. Bondokov, Kenneth E. Morgan, Leo J. Schowalter, Glen A. Slack
  • Publication number: 20200350411
    Abstract: Fabrication of doped AlN crystals and/or AlGaN epitaxial layers with high conductivity and mobility is accomplished by, for example, forming mixed crystals including a plurality of impurity species and electrically activating at least a portion of the crystal.
    Type: Application
    Filed: May 15, 2020
    Publication date: November 5, 2020
    Inventors: Glen A. SLACK, Leo J. SCHOWALTER
  • Patent number: 10801127
    Abstract: In various embodiments, methods of forming single-crystal AlN include providing a substantially undoped polycrystalline AlN ceramic having an oxygen concentration less than approximately 100 ppm, forming a single-crystal bulk AlN crystal by a sublimation-recondensation process at a temperature greater than approximately 2000° C., and cooling the bulk AlN crystal to a first temperature between approximately 1500° C. and approximately 1800° C. at a first rate less than approximately 250° C./hour.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: October 13, 2020
    Assignee: CRYSTAL IS, INC.
    Inventors: Sandra B. Schujman, Shailaja P. Rao, Robert T. Bondokov, Kenneth E. Morgan, Glen A. Slack, Leo J. Schowalter
  • Publication number: 20200321498
    Abstract: In various embodiments, a rigid lens is attached to a light-emitting semiconductor die via a layer of encapsulant having a thickness insufficient to prevent propagation of thermal expansion mismatch-induced strain between the rigid lens and the semiconductor die.
    Type: Application
    Filed: February 26, 2020
    Publication date: October 8, 2020
    Inventors: Leo J. SCHOWALTER, Jianfeng CHEN, James R. GRANDUSKY
  • Patent number: 10777706
    Abstract: In various embodiments, an electrochemical process is utilized to remove at least a portion of a substrate from multiple singulated or unsingulated electronic-device or optoelectronic-device dies. The dies may be attached to a submount for the removal process, and the dies may be immersed in or non-immersively contact an electrolyte during the removal process.
    Type: Grant
    Filed: October 16, 2018
    Date of Patent: September 15, 2020
    Assignee: CRYSTAL IS, INC.
    Inventors: Ken Kitamura, Jianfeng Chen, Leo J. Schowalter
  • Publication number: 20200283926
    Abstract: In various embodiments, growth of large, high-quality single crystals of aluminum nitride is enabled via a two-stage process utilizing two different crystalline seeds.
    Type: Application
    Filed: March 13, 2020
    Publication date: September 10, 2020
    Inventors: Leo J. SCHOWALTER, Robert T. BONDOKOV, James R. GRANDUSKY
  • Patent number: 10756234
    Abstract: In various embodiments, extraction efficiency of light-emitting devices fabricated on aluminum nitride substrates is enhanced via removal of at least a portion of the substrate.
    Type: Grant
    Filed: May 11, 2018
    Date of Patent: August 25, 2020
    Assignee: CRYSTAL IS, INC.
    Inventors: James R. Grandusky, Leo J. Schowalter, Craig Moe
  • Patent number: 10700237
    Abstract: In various embodiments, light-emitting devices incorporate graded layers with compositional offsets at one or both end points of the graded layer to promote formation of two-dimensional carrier gases and polarization doping, thereby enhancing device performance.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: June 30, 2020
    Assignee: CRYSTAL IS, INC.
    Inventors: Craig Moe, James R. Grandusky, Shawn R. Gibb, Leo J. Schowalter, Kosuke Sato, Tomohiro Morishita