Abstract: A process for producing sticky polymers at polymerization reaction temperatures in excess of the softening temperature of the sticky polymers in a fluidized bed reactor catalyzed by a transition metal catalyst, which comprises conducting the polymerization reaction above the softening temperatures of the sticky polymers in the presence of about 0.3 to about 60 weight percent, based on the weight of the final product of an inlet particulate material having a mean particle size of from about 0.01 to about 10 micron meters whereby polymer agglomeration of the sticky polymers is maintained at a size suitable for continuously producing the sticky polymers.

Abstract: Process for the plasticization and pumping of low bulk density synthetic thermoplastic materials through extrusion die means employing a mixer type extruder, the extrudate from said extruder is passed through a rotary melt pump and the molten material is discharged therefrom through a die member.

Abstract: In a single screw extruder mixer head for mixing high viscosity linear polyolefins materials employing a plurality of alternate longitudinal mixing and wiping barriers, the improvement of providing longitudinal radially-stepped regions on the opened bevelled leading edge portions of the outer surface of the wiping barriers to act as hydrodynamic wedges to the passage of polyolefin material passing between the surfaces and the inner walls of the extruder barrel; and radially-stepped opened bevelled leading edge portions of the outer surfaces of the wiping barriers and the outer circumferential surfaces of full diameter of the mixer head supporting an outer coating of gall-resistant material.

Abstract: A method is disclosed for the extrusion of low-density linear polyolefin materials having high viscosities, wherein such materials are continuously fed to and through a rotary extruder having feeding, transition and metering sections which comprises employing, in the extruder screw forming such sections in cooperation with the cylindrical interior of the extruder housing, opened leading edges for the screw flights of said sections; and gall-resistant coated surfaces on the screw flights of said sections.

Abstract: Method for dispersing a fluid additive within only a portion of a stream of thermoplastic material comprising the steps of(a) flowing said stream of thermoplastic material into a channel having walls of substantially circular cross section, into which there has been placed a rotating mixer head having in the surface thereof a plurality of alternate lands and grooves each of said lands and grooves having an upstream end and a downstream end, said lands alternating with said grooves and being arranged in pairs, each of said pairs having a land in loose clearance with said wall followed by a land in close clearance with said wall, said mixer head having an unobstructed internal passage positioned therein over a substantial portion of its terminal length and a plurality of conduits severally connecting elongated zones between said lands pairs and said hollow internal passage, and(b) injecting said fluid additive into said channel at a position between said upstream and downstream ends of said lands and grooves.

Abstract: A method for reducing sharkskin melt fracture during extrusion of a molten narrow molecular weight distribution linear ethylene polymer which comprises extruding said polymer through a die having a die gap greater than about 50 mils and wherein at least a portion of one surface of the die lip and/or die land in contact with the molten polymer is at an angle of divergence or convergence relative to the axis of flow of the molten polymer through the die.

Abstract: A method for reducing the melt fracture during extrusion of a molten narrow molecular weight distribution ethylene polymer which comprises extruding said polymer through a die having a die gap greater than about 50 mils and wherein at least a portion of one surface of the die lip and/or die land in contact with the molten polymer is at an angle of divergence or convergence relative to the axis of flow of the molten polymer through the die.

Abstract: The invention provides apparatus for the production of cellular thermoplastic material comprising an extruder having a hollow barrel, screw means mounted in said barrel to advance material therethrough, mixer head means mounted in said barrel and gaseous blowing agent inlet means positioned in said barrel near the upstream end of said mixer head means, said mixer head means having in the surface thereof a plurality of alternate land and groove means, said land means having close clearance with the internal walls of said barrel near the upstream end thereof in the region of said blowing agent inlet means and alternately spaced and close clearance with said walls in the mixing region downstream of said blowing agent inlet means.

Abstract: A means of obtaining improved adhesion of the jacket to the metal sheath of an electrical conductor involving the use of a dual layer film as the material for adhering the two to each other is disclosed. The dual layer film contains a film layer of an ethylene/acrylic acid copolymer or an ethylene/methacrylic acid copolymer or the ionomer salts thereof and a film layer of polyethylene or an ethylene/acrylyl ester copolymer or an ethylene/vinyl acetate copolymer.