Abstract: A system and method are described for ballizing and measuring a workpiece bore hole. In one embodiment, a ballizing unit having a distal end removably coupled to a ballizing member moves the ballizing member from a first position within the bore hole to a second position. A metrology unit having a distal end removably coupled to the ballizing member moves the ballizing member from the second position back to the first position. A sensor detects a force exerted on the ballizing member by the workpiece at a third position, which is located between the first and second positions.

Abstract: A system and method are described for ballizing and measuring a workpiece bore hole. In one embodiment, a ballizing unit having a distal end removably coupled to a ballizing member moves the ballizing member from a first position within the bore hole to a second position. A metrology unit having a distal end removably coupled to the ballizing member moves the ballizing member from the second position back to the first position. A sensor detects a force exerted on the ballizing member by the workpiece at a third position, which is located between the first and second positions.

Abstract: A system and method are described for ballizing and measuring a workpiece bore hole. In one embodiment, a ballizing unit having a distal end removably coupled to a ballizing member moves the ballizing member from a first position within the bore hole to a second position. A metrology unit having a distal end removably coupled to the ballizing member moves the ballizing member from the second position back to the first position. A sensor detects a force exerted on the ballizing member by the workpiece at a third position, which is located between the first and second positions.

Abstract: The operating precision of super precise machine tools can be significantly improved over their design specifications by the combination of careful set up, testing of the specific machine tool to determine the most accurate operating parameters of accuracy-critical components, providing suitably rigid cutting tool holders, and controlling the operation of the machine tool to operate within the most accurate operating parameters. Testing includes determining optimal operating speeds to achieve the best precision, resonant frequencies to be avoided, and cutting tool feed rates that deliver the most precision. Controlling the machine tool operation includes selecting the most beneficial rotational speed, feeding the cutting tool into the work piece at the most accurate speed and depth of cut, and always feeding the cutting tool into the work piece in one direction.