Patents by Inventor Liming LEI

Liming LEI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240082914
    Abstract: A method for repairing an ultra-thin structure by additive manufacturing by removing a damaged region of an ultra-thin structure by machining; acquiring a three-dimensional model of a region to be repaired; processing the three-dimensional model; constructing a powder carrying device on the periphery of the bottom of the region to be repaired, and allowing powder in the powder carrying device to be filled until flush with or tangent to the surface of the bottom of the region; melting, sintering or curing the powder around the outer contour of the ultra-thin structure by a high-energy beam or an auxiliary heating device, and combining the powder with the outer contour of the ultra-thin structure to form an outer contour thickened structure so as to form a flexible fixture; and repairing the region to be repaired by additive manufacturing technology according to a planned path obtained from the model processing.
    Type: Application
    Filed: November 18, 2021
    Publication date: March 14, 2024
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Zongge JIAO, Jun FU, Xin FU, Liming LEI, Xue YAN
  • Publication number: 20230415266
    Abstract: A method for forming a forming part with an inclined surface and a forming part with an inclined surface wherein the forming method comprises: obtaining a model of the part to be formed; performing layer separating and slicing process to form a plurality of forming layers; a performing scanning path planning on each forming layer, wherein a suspended area and a non-suspended area are provided in a plurality of forming layers forming the inclined surface, frame scanning path comprises a first path and a second path, the first path corresponds to the non-suspended area and the second path corresponds to the suspended area; based on the size of the angle of inclination, setting process parameters for the first path and the second path, and printing layer by layer based on the set process parameters; wherein an energy density in the process parameters of the first path is smaller than an energy density in the process parameters of the second path.
    Type: Application
    Filed: October 21, 2021
    Publication date: December 28, 2023
    Inventors: Jun Fu, Liming Lei, Xinmin Zhou, Xin Fu, Xue Yan
  • Publication number: 20230339022
    Abstract: A forming method and a forming part with a cantilever structure. The forming method includes: obtaining a model of the part to be formed, adding an inclined supporting portion to the cantilever structure, performing layer separating and slicing process on the model, performing scanning path planning on each forming layer. A suspended area and a non-suspended area are provided in a plurality of forming layers forming the inclined surface, frame scanning path includes a first path and a second path, the first path corresponds to the non-suspended area and the second path corresponds to the suspended area. Based on the size of the angle of inclination, setting process parameters for preparation for the first path and the second path, and printing layer by layer based on the set process parameters for preparation.
    Type: Application
    Filed: October 21, 2021
    Publication date: October 26, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Jun FU, Liming LEI, Xin FU, Xinmin ZHOU, Xue YAN
  • Publication number: 20230243022
    Abstract: A forming powder for a forming part with a low high-temperature durability anisotropy by additive manufacturing, which can be used for forming the forming part with low high-temperature durability anisotropy, a method for forming a forming part with a low high-temperature durability anisotropy, and a forming part with a low high-temperature durability anisotropy. The forming powder is composed of the following chemical components in terms of mass percentage (wt-%): 0.03%?C?0.09%, 20.50%?Cr?23.00%, 0.50%?Co?2.50%, 8.00%?Mo?10.00%, 0.20%?W?1.00%, 17.00%?Fe?20.00%, 0%?B?0.002%, 0%?Mn?1.00%, 0.0375%?Si?0.15%, 0%?O?0.02%, 0%?N?0.015%, the rest are Ni and inevitable impurities; wherein 0.2?C/Si?1.0.
    Type: Application
    Filed: October 21, 2021
    Publication date: August 3, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Huipeng HOU, Liming LEI, Fei CHANG, Jun FU
  • Publication number: 20230243021
    Abstract: A forming powder for a forming part with a low tensile anisotropy by additive manufacturing, which can be used for forming the forming part with low tensile anisotropy, a method for forming a forming part with a low tensile anisotropy, and a forming part with a low tensile anisotropy. The forming powder for the forming part with low tensile anisotropy by additive manufacturing includes the following chemical components in terms of mass percentage (wt-%): 0.03%?C?0.09%, 20.50%?Cr?23.00%, 0.50%?Co?2.50%, 8.00%?Mo?10.00%, 0.20%?W?1.00%, 17.00%?Fe?20.00%, 0%<B<0.001%, 0%?Mn?1.00%, 0%?Si?0.15%, 0%?O?0.02%, 0%?N?0.015%, the rest are Ni and inevitable impurities.
    Type: Application
    Filed: October 21, 2021
    Publication date: August 3, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Huipeng HOU, Liming LEI, Yanli HE, Jun FU
  • Publication number: 20230158572
    Abstract: A non-destructive testing method for lack-of-fusion (LOF) defects, and a testing standard part and a manufacturing method thereof, used for the non-destructive testing of LOF defects of an additive manufacturing workpiece. The manufacturing method of the LOF defect standard part comprises: step A, setting a LOF defect area of the standard part, in the LOF defect area, a proportion of the LOF defects in the LOF defect area is set as a first proportion value; step B, selecting an additive manufacturing forming process for manufacturing the LOF defect area to obtain a first process parameter of the additive manufacturing forming process corresponding to the first proportion value; step C, performing the additive manufacturing forming process based on the first process parameter to form the LOF defect area.
    Type: Application
    Filed: December 28, 2020
    Publication date: May 25, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Yali LI, Liming LEI, Jun FU, Yanli HE, Yinlan ZHENG
  • Publication number: 20230150028
    Abstract: A non-destructive testing method for crack defects, and a testing standard part and a manufacturing method thereof, used for the non-destructive testing of crack defects of an additive manufacturing workpiece. The manufacturing method of the crack defect standard part comprises: step A, setting a crack defect area of the standard part, in the crack defect area, the proportion of the crack defects in the crack defect area is set as a first proportion value; step B, selecting an additive manufacturing forming process for manufacturing the crack defect area to obtain a first process parameter of the additive manufacturing forming process corresponding to the first proportion value; and step C, performing the additive manufacturing forming process based on the first process parameter to form the crack defect area. The non-destructive testing method for crack defects of the present invention has the advantages of accurate and reliable testing results.
    Type: Application
    Filed: December 28, 2020
    Publication date: May 18, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Yali LI, Liming LEI, Xiaohui CHEN, Jun FU, Fei CHANG
  • Publication number: 20230141321
    Abstract: A method for preparing the prefabricated crack defects includes defining a defect area, defining a volume percentage of the crack defects in the defect area, adjusting the proportion of spherical powder, the proportion of hollow powder and process parameters of defect preparation according to the volume percentage of the crack defects, based on the technique of laser melting deposition, printing the defect area layer by layer by using the defect preparation powder and the process parameters of defect preparation, wherein the particle size of the defect preparation powder is between 45 ?m and 150 ?m, the proportion of spherical powder?93% and the proportion of hollow powder<0.5%, the process parameters of defect preparation including: laser power of 450W-550W, scanning rate of 600 mm/min-1200 mm/min, powder feeding rate of 4 g/min-12 g/min, spot diameter of 1 mm-1.2 mm, scanning spacing of 0.5 mm-0.8 mm and layer thickness of 0.08 mm-0.2 mm.
    Type: Application
    Filed: December 4, 2020
    Publication date: May 11, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Jun FU, Liming LEI, Yali LI, Xinmin ZHOU, Xin FU
  • Publication number: 20230147322
    Abstract: A method for prefabricating a poor fusion defect by controlling a LMD process, including: obtaining a model, with a shaping zone and a defect prefabricated zone that has a preset defect; and performing a layerwise slicing process on the model. For each deposition layer of the defect prefabricated zone, the preset defect has a maximum dimension a0 in a perpendicular direction; for the shaping zone, performing a shaping process under predetermined shaping process parameters of the LMD process; and for the defect prefabricated zone, controlling shaping process parameters as follows: when a0<D, with respect to the shaping zone, changing a scan pitch between shaping paths and a powder feed rate in the deposition layer, thereby prefabricating the poor fusion defect; and when a0?D, with respect to the shaping zone.
    Type: Application
    Filed: December 21, 2020
    Publication date: May 11, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Jun FU, Liming LEI, Yali LI, Xinmin ZHOU, Xin FU
  • Publication number: 20230141551
    Abstract: A method for prefabricating pore defects by controlling a SLM process, including performing laser scanning on a specified metal melt layer (LY) according to a first scan path (P1) and a second scan path. The first scan path (P1) and the second scan path (P2) have a path overlap zone (A0), the path overlap zone (A0) has a predetermined width, and laser energy input superimposed in the path overlap zone (A0) is controlled to reach a predetermined energy value, whereby keyholes are formed at a plurality of positions in a lengthwise direction of the path overlap zone (A0), the specified metal melt layer (LY) is taken as a defect layer, and the keyholes in the path overlap zone (A0) is taken as pore defects.
    Type: Application
    Filed: December 21, 2020
    Publication date: May 11, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Liming LEI, Yali LI, Yanli HE, Xiaohui CHEN, Jun FU
  • Publication number: 20230146848
    Abstract: A method for preparing prefabricated gas pore defects includes: defining a defect area, defining a volume percentage of the gas pore defects in the defect area, adjusting the proportion of satellite powder, the proportion of hollow powder and the process parameters of defect preparation according to the volume percentage of the gas pore defects, based on the technique of laser melting deposition, printing the defect area layer by layer by using the defect preparation powder and the process parameters of defect preparation, wherein the particle size of the defect preparation powder is between 45 ?m and 106 ?m, the proportion of satellite powder is 55-65% and the proportion of hollow powder is 2.9-3.1%, the process parameters of defect preparation comprises: laser power of 600W-1000W, scanning rate of 400 mm/min-800 mm/min, powder feeding rate of 12 g/min-20 g/min, spot diameter of 1 mm-2 mm, scanning spacing of 0.5 mm-1 mm and layer thickness of 0.15 mm-0.2 mm.
    Type: Application
    Filed: December 4, 2020
    Publication date: May 11, 2023
    Applicants: AECC SHANGHAI COMMERCIAL AIRCRAFT ENGINE MANUFACTURING CO., LTD., AECC COMMERCIAL AIRCRAFT ENGINE CO., LTD.
    Inventors: Liming LEI, Jun FU, Yali LI, Xinmin ZHOU, Xin FU