Abstract: A turbine rotor blade that includes a tip shroud attached to the outboard tip of the airfoil. The tip shroud may include an axially and circumferentially extending planar component in which an inboard surface opposes an outboard surface, and a shroud edge that connects the inboard surface to the outboard surface and defines an outboard profile of the tip shroud. The tip shroud may include a seal rail protruding from the outboard surface of the tip shroud and a cutter tooth disposed on the seal rail. The cutter tooth may be formed as a circumferential section of the seal rail that is axially thickened. The seal rail may further include a leakage gap formed therethrough that is configured to increase a leakage level during operation.

Abstract: A turbine rotor blade that includes a tip shroud attached to the outboard tip of the airfoil. The tip shroud may include an axially and circumferentially extending planar component in which an inboard surface opposes an outboard surface, and a shroud edge that connects the inboard surface to the outboard surface and defines an outboard profile of the tip shroud. The tip shroud may include a seal rail protruding from the outboard surface of the tip shroud and a cutter tooth disposed on the seal rail. The cutter tooth may be formed as a circumferential section of the seal rail that is axially thickened. The seal rail may further include a leakage gap formed therethrough that is configured to increase a leakage level during operation.

Abstract: A casted turbine bucket having at least one machined plenum including a plenum chamber and at least one plenum passage connected to a plenum inlet at a root portion of turbine bucket, and a method to feed cooling flow to the turbine bucket using the machined plenum that receives cooling flow from the root portion of the turbine bucket.

Abstract: A casted turbine bucket having at least one machined plenum including a plenum chamber and at least one plenum passage connected to a plenum inlet at a root portion of turbine bucket, and a method to feed cooling flow to the turbine bucket using the machined plenum that receives cooling flow from the root portion of the turbine bucket.

Abstract: A method of fabricating a component for a gas turbine engine is provided. The method includes applying a bond coat to at least a portion of the component, applying a dense vertically cracked (DVC) thermal barrier coating to at least a portion of the bond coat using a spray mechanism positioned a first distance from the component, and overlying at least a portion of the DVC thermal barrier coating with a soft coat thermal barrier coating using a spray mechanism that is positioned a second distance away from the component, wherein the second distance is greater than the first distance to facilitate adherence of the soft coating thermal barrier coating to the DVC thermal barrier coating.

Abstract: A method of fabricating a component for a gas turbine engine is provided. The method includes applying a bond coat to at least a portion of the component, applying a dense vertically cracked (DVC) thermal barrier coating to at least a portion of the bond coat using a spray mechanism positioned a first distance from the component, and overlying at least a portion of the DVC thermal barrier coating with a soft coat thermal barrier coating using a spray mechanism that is positioned a second distance away from the component, wherein the second distance is greater than the first distance to facilitate adherence of the soft coating thermal barrier coating to the DVC thermal barrier coating.