Patents by Inventor Lisong Xu
Lisong Xu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240154070Abstract: Methods of making high-pixel-density LED structures are described. The methods may include forming a backplane substrate and a LED substrate. The backplane substrate and the LED substrate may be bonded together, and the bonded substrates may include an array of LED pixels. Each of the LED pixels may include a group of isolated subpixels. A quantum dot layer may be formed on at least one of the isolated subpixels in each of the LED pixels. The methods may further include repairing at least one defective LED pixel by forming a replacement quantum dot layer on a quantum-dot-layer-free subpixel in the defective LED pixel. The methods may also include forming a UV barrier layer on the array of LED pixels after the repairing of the at least one defective LED pixel.Type: ApplicationFiled: January 15, 2024Publication date: May 9, 2024Applicant: Applied Materials, Inc.Inventors: Lisong Xu, Mingwei Zhu, Byung Sung Kwak, Hyunsung Bang, Liang Zhao, Hou T. Ng, Sivapackia Ganapathiappan, Nag Patibandla
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Publication number: 20240145624Abstract: A pixel herein includes a color panel, a light emitting diode (LED) panel, and an adhesive layer disposed between the color panel and the LED panel. The color panel includes a transparent layer, a plurality of sub-pixel isolation structures, and a plurality of black matrix structures disposed between the plurality of sub-pixel isolation structures and the transparent layer. The sub-pixel isolation structures define a plurality color conversion wells of plurality of sub-pixels. A color conversion material is disposed in the color conversion well. The plurality of black matrix structures define a plurality of color resist wells of the plurality of sub-pixels. A color resist is disposed in the color resist wells. The LED panel includes a plurality of micro-LEDs disposed on a backplane. The plurality of micro-LEDs correspond to a sub-pixel.Type: ApplicationFiled: October 24, 2023Publication date: May 2, 2024Inventors: Peiwen LIU, Hyunsung BANG, Jianfeng SUN, Lisong XU, Zhiyong LI, Sivapackia GANAPATHIAPPAN, Mingwei ZHU, Hou T. NG, Nag. B. PATIBANDLA
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Patent number: 11974457Abstract: An organic light-emitting diode (OLED) device includes a substrate, a well structure on the substrate with the well structure having a recess with side walls and a floor, a lower metal layer covering the floor and side-walls of the well, an upper conductive layer on the lower metal layer covering the floor of the well and contacting the lower metal layer, the upper conductive layer having outer edges at about an intersection of the side walls and the floor, a dielectric layer formed of an oxide of the lower metal layer covering the side walls of the well without covering the upper conductive layer, a stack of OLED layers covering at least the floor of the well, the upper conductive layer providing an electrode for the stack of OLED layers, and a light extraction layer (LEL) in the well over the stack of OLED layers and the dielectric layer.Type: GrantFiled: April 7, 2023Date of Patent: April 30, 2024Assignee: Applied Materials, Inc.Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
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Publication number: 20240136485Abstract: Embodiments of the present disclosure generally relate to LED pixels and methods of fabricating LED pixels. A device includes a backplane, at least three LEDs disposed on the backplane, subpixel isolation (SI) structures disposed defining wells of at least three subpixels, a reflection material is disposed on sidewalls and a top surface of the SI structures, at least three of the subpixels have a color conversion material disposed in the wells, an encapsulation layer disposed over the subpixel isolation structures and the subpixels, a light filter layer disposed over the encapsulation layer and micro-lenses disposed over the light filter layer and over each of the wells of the subpixels.Type: ApplicationFiled: October 19, 2023Publication date: April 25, 2024Inventors: Zhiyong LI, Sivapackia GANAPATHIAPPAN, Mingwei ZHU, Nag B. PATIBANDLA, Hou T. NG, Lisong XU, Ding KAI, Kulandaivelu SIVANANDAN
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Patent number: 11963377Abstract: A light-emitting diode display including a substrate having a driving circuitry and a plurality of light emitting diode structures disposed on the substrate. Each light-emitting diode structure has a light emitting diode with a light emission zone having a planar portion, and a pigmentless light extraction layer of a UV-cured ink disposed over the light-emitting diode. The light extraction layer has a gradient in index of refraction along an axis normal to the planar portion, and the index of refraction of the light extraction layer decreases with distance from the planar portion.Type: GrantFiled: March 31, 2022Date of Patent: April 16, 2024Assignee: Applied Materials, Inc.Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
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Patent number: 11942576Abstract: A photocurable composition includes a blue photoluminescent material, one or more monomers, and a photoinitiator that initiates polymerization of the one or more monomers in response to absorption of the ultraviolet light. The blue photoluminescent material is selected to absorb ultraviolet light with a maximum wavelength in a range of about 300 nm to about 430 nm and to emit blue light. The blue photoluminescent material also has an emission peak in a range of about 420 nm to about 480 nm. The full width at half maximum of the emission peak is less than 100 nm, and the photoluminescence quantum yield is in a range of 5% to 100%.Type: GrantFiled: August 28, 2020Date of Patent: March 26, 2024Assignee: Applied Materials, Inc.Inventors: Yingdong Luo, Lisong Xu, Sivapackia Ganapathiappan, Hou T. Ng, Byung Sung Kwak, Mingwei Zhu, Nag B. Patibandla
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Publication number: 20240096854Abstract: Processing methods are described that include forming a group of LED structures on a substrate layer to form a patterned LED substrate. The methods also include depositing a light absorption material on the pattered LED substrate, where the light absorption material includes at least one photocurable compound and at least one ultraviolet light absorbing material. The methods further include exposing a portion of the light absorption material to patterned light, wherein the patterned light cures the exposed portion of the light absorption material into pixel isolation structures. The methods additionally include depositing an isotropic layer on a top portion and a side portion of the pixel isolation structures, where the LED structures are substantially free of the as-deposited isotropic light reflecting layer.Type: ApplicationFiled: September 11, 2023Publication date: March 21, 2024Applicant: Applied Materials, Inc.Inventors: Zhiyong Li, Sivapackia Ganapathiappan, Kulandaivelu Sivanandan, Hao Yu, Hou T. Ng, Nag Patibandla, Mingwei Zhu, Lisong Xu, Kai Ding
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Publication number: 20240088116Abstract: A display screen includes a backplane, an array of light-emitting diodes electrically integrated with the backplane, the array of light-emitting diodes configured to emit UV light in a first wavelength range, and a plurality of isolation walls formed on the backplane between adjacent light-emitting diodes of the array of light-emitting diodes with the isolation walls spaced apart from the light-emitting diodes and extending above the light-emitting diodes. The plurality of isolation walls include a core of a first material and a coating covering at least a portion of the core extending above the light-emitting diodes. The coating is an opaque second material having transmittance less than 1% of light in the first wavelength range.Type: ApplicationFiled: November 16, 2023Publication date: March 14, 2024Inventors: Lisong Xu, Byung Sung Kwak, Mingwei Zhu, Hou T. Ng, Nag B. Patibandla, Christopher Dennis Bencher
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Patent number: 11855241Abstract: A light-emitting device includes a plurality of light-emitting diodes, a first cured composition over a first subset of the light-emitting diodes, and a second cured composition over a second subset of light-emitting diodes. The first cured composition includes a first photopolymer and a blue photoluminescent material that is an organic, organometallic, or polymeric material, embedded in the first photopolymer. The second cured composition includes a second photopolymer and a nanomaterial embedded in the second photopolymer. The nanomaterial is selected to emit red or green light in response.Type: GrantFiled: July 21, 2022Date of Patent: December 26, 2023Assignee: Applied Materials, Inc.Inventors: Yingdong Luo, Lisong Xu, Sivapackia Ganapathiappan, Hou T. Ng, Byung Sung Kwak, Mingwei Zhu, Nag B. Patibandla
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Publication number: 20230343904Abstract: Micro-LED structures include an LED epilayer that may be formed before the micro-LED structure is coupled to a backplane substrate. In order to prevent light leakage and maximize light output, the sidewalls and other surfaces of the LED epilayer may be coated with a reflective coating. For example, the reflective coating may include a metal layer that is electrically insulated between dielectric layers from the micro-LED electrodes. The reflective coating may also be formed using multiple layers in a distributed Bragg reflector configuration. This reflective coating may be formed during the LED fabrication process before the micro-LED structure is coupled to the backplane. The pixel isolation structures on the backplane may also include a reflective coating that is applied above the LED epilayers.Type: ApplicationFiled: April 24, 2023Publication date: October 26, 2023Applicant: Applied Materials, Inc.Inventors: Kai Ding, Lisong Xu, Mingwei Zhu, Zhiyong Li, Hou T. Ng, Sivapackia Ganapathiappan, Nag Patibandla
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Publication number: 20230335693Abstract: Exemplary device structures may include a light emitting diode structure. The light emitting diode structure may be operable to generate light. The structures may include a photoluminescent region containing a photoluminescent material. The photoluminescent region may be positioned on the light emitting diode structure. The structures may include an ultraviolet (UV) light filter positioned above the photoluminescent region. The UV light filter may be operable to absorb light generated by the light emitting diode structure characterized by an emission wavelength of less than or about 430 nm.Type: ApplicationFiled: March 27, 2023Publication date: October 19, 2023Applicant: Applied Materials, Inc.Inventors: Sivapackia Ganapathiappan, Kulandaivelu Sivanandan, Lisong Xu, Mingwei Zhu, Hou T. Ng, Nag Patibandla
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Publication number: 20230320139Abstract: Embodiments of the present disclosure generally relate to electroluminescent devices, such as organic light-emitting diodes, and displays including electroluminescent devices. In an embodiment is provided an electroluminescent device that includes a pixel defining layer, an organic emitting unit disposed over at least a portion of the pixel defining layer, and a filler layer disposed over at least a portion of the organic emitting unit, wherein a refractive index of the pixel defining layer is lower than a refractive index of the filler layer, and wherein the refractive index of the pixel defining layer is lower than a refractive index of one or more layers of the organic emitting unit. In another embodiment is provided a display device that includes a substrate, a thin film transistor formed on the substrate, an interconnection electrically coupled to the thin film transistor, and an electroluminescent device electrically coupled to the interconnection.Type: ApplicationFiled: September 21, 2020Publication date: October 5, 2023Inventors: Chung-chia CHEN, Wan-Yu LIN, Hyunsung BANG, Lisong XU, Gang YU, Byung-Sung KWAK, Robert Jan VISSER, Chung-Chih WU, Hoang Yan LIN, Guo-Dong SU, Wei-Kai LEE, Yi-Jiun CHEN, Ting-Sheng HSU, Po-Hsiang LIAO, Wei-Cheng LIN
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Publication number: 20230290909Abstract: Exemplary pixel structures are described that include a first light emitting diode structure, operable to generate blue light characterized by a peak emission wavelength of greater than or about 450 nm, and a second light emitting diode structure positioned on the first light emitting diode structure. The second light emitting diode structure is operable to generate ultraviolet light characterized by a peak emission wavelength of less than or about 380 nm. The pixel structures may also include a photoluminescent region, containing a photoluminescent material, that is positioned on the second light emitting diode structure.Type: ApplicationFiled: March 13, 2023Publication date: September 14, 2023Applicant: Applied Materials, Inc.Inventors: Zhiyong Li, Mingwei Zhu, Hou T. Ng, Nag Patibandla, Lisong Xu, Kai Ding, Sivapackia Ganapathiappan
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Publication number: 20230247857Abstract: An organic light-emitting diode (OLED) device includes a substrate, a well structure on the substrate with the well structure having a recess with side walls and a floor, a lower metal layer covering the floor and side-walls of the well, an upper conductive layer on the lower metal layer covering the floor of the well and contacting the lower metal layer, the upper conductive layer having outer edges at about an intersection of the side walls and the floor, a dielectric layer formed of an oxide of the lower metal layer covering the side walls of the well without covering the upper conductive layer, a stack of OLED layers covering at least the floor of the well, the upper conductive layer providing an electrode for the stack of OLED layers, and a light extraction layer (LEL) in the well over the stack of OLED layers and the dielectric layer.Type: ApplicationFiled: April 7, 2023Publication date: August 3, 2023Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
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Patent number: 11626577Abstract: An organic light-emitting diode (OLED) device includes a substrate, a well structure on the substrate with the well structure having a recess with side walls and a floor, a lower metal layer covering the floor and side-walls of the well, an upper conductive layer on the lower metal layer covering the floor of the well and contacting the lower metal layer, the upper conductive layer having outer edges at about an intersection of the side walls and the floor, a dielectric layer formed of an oxide of the lower metal layer covering the side walls of the well without covering the upper conductive layer, a stack of OLED layers covering at least the floor of the well, the upper conductive layer providing an electrode for the stack of OLED layers, and a light extraction layer (LEL) in the well over the stack of OLED layers and the dielectric layer.Type: GrantFiled: January 19, 2021Date of Patent: April 11, 2023Assignee: Applied Materials, Inc.Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
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Publication number: 20220399479Abstract: Methods of making high-pixel-density LED structures are described. The methods may include forming a backplane substrate and a LED substrate. The backplane substrate and the LED substrate may be bonded together, and the bonded substrates may include an array of LED pixels. Each of the LED pixels may include a group of isolated subpixels. A quantum dot layer may be formed on at least one of the isolated subpixels in each of the LED pixels. The methods may further include repairing at least one defective LED pixel by forming a replacement quantum dot layer on a quantum-dot-layer-free subpixel in the defective LED pixel. The methods may also include forming a UV barrier layer on the array of LED pixels after the repairing of the at least one defective LED pixel.Type: ApplicationFiled: June 11, 2021Publication date: December 15, 2022Applicant: Applied Materials, Inc.Inventors: Lisong Xu, Mingwei Zhu, Byung Sung Kwak, Hyunsung Bang, Liang Zhao, Hou T. Ng, Sivapackia Ganapathiappan, Nag Patibandla
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Publication number: 20220367763Abstract: A light-emitting device includes a plurality of light-emitting diodes, a first cured composition over a first subset of the light-emitting diodes, and a second cured composition over a second subset of light-emitting diodes. The first cured composition includes a first photopolymer and a blue photoluminescent material that is an organic, organometallic, or polymeric material, embedded in the first photopolymer. The second cured composition includes a second photopolymer and a nanomaterial embedded in the second photopolymer. The nanomaterial is selected to emit red or green light in response.Type: ApplicationFiled: July 21, 2022Publication date: November 17, 2022Inventors: Yingdong Luo, Lisong Xu, Sivapackia Ganapathiappan, Hou T. Ng, Byung Sung Kwak, Mingwei Zhu, Nag B. Patibandla
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Publication number: 20220310575Abstract: A display screen includes a backplane, an array of light-emitting diodes electrically integrated with the backplane, the array of light-emitting diodes configured to emit UV light in a first wavelength range, and a plurality of isolation walls formed on the backplane between adjacent light-emitting diodes of the array of light-emitting diodes with the isolation walls spaced apart from the light-emitting diodes and extending above the light-emitting diodes. The plurality of isolation walls include a core of a first material and a coating covering at least a portion of the core extending above the light-emitting diodes. The coating is an opaque second material having transmittance less than 1% of light in the first wavelength range.Type: ApplicationFiled: March 22, 2022Publication date: September 29, 2022Inventors: Lisong Xu, Byung Sung Kwak, Mingwei Zhu, Hou T. Ng, Nag B. Patibandla, Christopher Dennis Bencher
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Publication number: 20220310872Abstract: A method for manufacturing micro-LED displays includes depositing a first material over a substrate having a plurality of micro-LEDs such that the plurality of micro-LEDs are covered by the first material and the first material fills gaps laterally separating the micro-LEDs, removing a portion of the first material from the gaps that laterally separate the plurality of micro-LEDs to form trenches that extend to or below light-emitting layers of the micro-LEDs, depositing a second material over the substrate such that the second material covers the first material and extends into the trenches, and removing a portion of the first and second material over the plurality of micro-LEDs to expose top surfaces of the plurality of micro-LEDs and such that isolation walls positioned in the gaps between the plurality of micro-LEDs extend vertically higher than the top surface of the first material.Type: ApplicationFiled: March 22, 2022Publication date: September 29, 2022Inventors: Lisong Xu, Byung Sung Kwak, Mingwei Zhu, Hou T. Ng, Nag B. Patibandla, Christopher Dennis Bencher
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Publication number: 20220293878Abstract: A light-emitting diode (LED) structure includes a light-emitting diode including an emissive electroluminescent layer situated between two electrodes, a light extraction layer (LEL) comprising a UV-cured ink, and a UV blocking layer between the LEL and the light-emitting diode. The UV blocking layer has a thickness of 50-500 nm and at least 90% absorption to UV light of wavelengths for curing the UV-cured ink.Type: ApplicationFiled: May 25, 2022Publication date: September 15, 2022Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser