Patents by Inventor Lisong Xu

Lisong Xu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240154070
    Abstract: Methods of making high-pixel-density LED structures are described. The methods may include forming a backplane substrate and a LED substrate. The backplane substrate and the LED substrate may be bonded together, and the bonded substrates may include an array of LED pixels. Each of the LED pixels may include a group of isolated subpixels. A quantum dot layer may be formed on at least one of the isolated subpixels in each of the LED pixels. The methods may further include repairing at least one defective LED pixel by forming a replacement quantum dot layer on a quantum-dot-layer-free subpixel in the defective LED pixel. The methods may also include forming a UV barrier layer on the array of LED pixels after the repairing of the at least one defective LED pixel.
    Type: Application
    Filed: January 15, 2024
    Publication date: May 9, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Lisong Xu, Mingwei Zhu, Byung Sung Kwak, Hyunsung Bang, Liang Zhao, Hou T. Ng, Sivapackia Ganapathiappan, Nag Patibandla
  • Publication number: 20240145624
    Abstract: A pixel herein includes a color panel, a light emitting diode (LED) panel, and an adhesive layer disposed between the color panel and the LED panel. The color panel includes a transparent layer, a plurality of sub-pixel isolation structures, and a plurality of black matrix structures disposed between the plurality of sub-pixel isolation structures and the transparent layer. The sub-pixel isolation structures define a plurality color conversion wells of plurality of sub-pixels. A color conversion material is disposed in the color conversion well. The plurality of black matrix structures define a plurality of color resist wells of the plurality of sub-pixels. A color resist is disposed in the color resist wells. The LED panel includes a plurality of micro-LEDs disposed on a backplane. The plurality of micro-LEDs correspond to a sub-pixel.
    Type: Application
    Filed: October 24, 2023
    Publication date: May 2, 2024
    Inventors: Peiwen LIU, Hyunsung BANG, Jianfeng SUN, Lisong XU, Zhiyong LI, Sivapackia GANAPATHIAPPAN, Mingwei ZHU, Hou T. NG, Nag. B. PATIBANDLA
  • Patent number: 11974457
    Abstract: An organic light-emitting diode (OLED) device includes a substrate, a well structure on the substrate with the well structure having a recess with side walls and a floor, a lower metal layer covering the floor and side-walls of the well, an upper conductive layer on the lower metal layer covering the floor of the well and contacting the lower metal layer, the upper conductive layer having outer edges at about an intersection of the side walls and the floor, a dielectric layer formed of an oxide of the lower metal layer covering the side walls of the well without covering the upper conductive layer, a stack of OLED layers covering at least the floor of the well, the upper conductive layer providing an electrode for the stack of OLED layers, and a light extraction layer (LEL) in the well over the stack of OLED layers and the dielectric layer.
    Type: Grant
    Filed: April 7, 2023
    Date of Patent: April 30, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
  • Publication number: 20240136485
    Abstract: Embodiments of the present disclosure generally relate to LED pixels and methods of fabricating LED pixels. A device includes a backplane, at least three LEDs disposed on the backplane, subpixel isolation (SI) structures disposed defining wells of at least three subpixels, a reflection material is disposed on sidewalls and a top surface of the SI structures, at least three of the subpixels have a color conversion material disposed in the wells, an encapsulation layer disposed over the subpixel isolation structures and the subpixels, a light filter layer disposed over the encapsulation layer and micro-lenses disposed over the light filter layer and over each of the wells of the subpixels.
    Type: Application
    Filed: October 19, 2023
    Publication date: April 25, 2024
    Inventors: Zhiyong LI, Sivapackia GANAPATHIAPPAN, Mingwei ZHU, Nag B. PATIBANDLA, Hou T. NG, Lisong XU, Ding KAI, Kulandaivelu SIVANANDAN
  • Patent number: 11963377
    Abstract: A light-emitting diode display including a substrate having a driving circuitry and a plurality of light emitting diode structures disposed on the substrate. Each light-emitting diode structure has a light emitting diode with a light emission zone having a planar portion, and a pigmentless light extraction layer of a UV-cured ink disposed over the light-emitting diode. The light extraction layer has a gradient in index of refraction along an axis normal to the planar portion, and the index of refraction of the light extraction layer decreases with distance from the planar portion.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: April 16, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
  • Patent number: 11942576
    Abstract: A photocurable composition includes a blue photoluminescent material, one or more monomers, and a photoinitiator that initiates polymerization of the one or more monomers in response to absorption of the ultraviolet light. The blue photoluminescent material is selected to absorb ultraviolet light with a maximum wavelength in a range of about 300 nm to about 430 nm and to emit blue light. The blue photoluminescent material also has an emission peak in a range of about 420 nm to about 480 nm. The full width at half maximum of the emission peak is less than 100 nm, and the photoluminescence quantum yield is in a range of 5% to 100%.
    Type: Grant
    Filed: August 28, 2020
    Date of Patent: March 26, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Yingdong Luo, Lisong Xu, Sivapackia Ganapathiappan, Hou T. Ng, Byung Sung Kwak, Mingwei Zhu, Nag B. Patibandla
  • Publication number: 20240096854
    Abstract: Processing methods are described that include forming a group of LED structures on a substrate layer to form a patterned LED substrate. The methods also include depositing a light absorption material on the pattered LED substrate, where the light absorption material includes at least one photocurable compound and at least one ultraviolet light absorbing material. The methods further include exposing a portion of the light absorption material to patterned light, wherein the patterned light cures the exposed portion of the light absorption material into pixel isolation structures. The methods additionally include depositing an isotropic layer on a top portion and a side portion of the pixel isolation structures, where the LED structures are substantially free of the as-deposited isotropic light reflecting layer.
    Type: Application
    Filed: September 11, 2023
    Publication date: March 21, 2024
    Applicant: Applied Materials, Inc.
    Inventors: Zhiyong Li, Sivapackia Ganapathiappan, Kulandaivelu Sivanandan, Hao Yu, Hou T. Ng, Nag Patibandla, Mingwei Zhu, Lisong Xu, Kai Ding
  • Publication number: 20240088116
    Abstract: A display screen includes a backplane, an array of light-emitting diodes electrically integrated with the backplane, the array of light-emitting diodes configured to emit UV light in a first wavelength range, and a plurality of isolation walls formed on the backplane between adjacent light-emitting diodes of the array of light-emitting diodes with the isolation walls spaced apart from the light-emitting diodes and extending above the light-emitting diodes. The plurality of isolation walls include a core of a first material and a coating covering at least a portion of the core extending above the light-emitting diodes. The coating is an opaque second material having transmittance less than 1% of light in the first wavelength range.
    Type: Application
    Filed: November 16, 2023
    Publication date: March 14, 2024
    Inventors: Lisong Xu, Byung Sung Kwak, Mingwei Zhu, Hou T. Ng, Nag B. Patibandla, Christopher Dennis Bencher
  • Patent number: 11855241
    Abstract: A light-emitting device includes a plurality of light-emitting diodes, a first cured composition over a first subset of the light-emitting diodes, and a second cured composition over a second subset of light-emitting diodes. The first cured composition includes a first photopolymer and a blue photoluminescent material that is an organic, organometallic, or polymeric material, embedded in the first photopolymer. The second cured composition includes a second photopolymer and a nanomaterial embedded in the second photopolymer. The nanomaterial is selected to emit red or green light in response.
    Type: Grant
    Filed: July 21, 2022
    Date of Patent: December 26, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Yingdong Luo, Lisong Xu, Sivapackia Ganapathiappan, Hou T. Ng, Byung Sung Kwak, Mingwei Zhu, Nag B. Patibandla
  • Publication number: 20230343904
    Abstract: Micro-LED structures include an LED epilayer that may be formed before the micro-LED structure is coupled to a backplane substrate. In order to prevent light leakage and maximize light output, the sidewalls and other surfaces of the LED epilayer may be coated with a reflective coating. For example, the reflective coating may include a metal layer that is electrically insulated between dielectric layers from the micro-LED electrodes. The reflective coating may also be formed using multiple layers in a distributed Bragg reflector configuration. This reflective coating may be formed during the LED fabrication process before the micro-LED structure is coupled to the backplane. The pixel isolation structures on the backplane may also include a reflective coating that is applied above the LED epilayers.
    Type: Application
    Filed: April 24, 2023
    Publication date: October 26, 2023
    Applicant: Applied Materials, Inc.
    Inventors: Kai Ding, Lisong Xu, Mingwei Zhu, Zhiyong Li, Hou T. Ng, Sivapackia Ganapathiappan, Nag Patibandla
  • Publication number: 20230335693
    Abstract: Exemplary device structures may include a light emitting diode structure. The light emitting diode structure may be operable to generate light. The structures may include a photoluminescent region containing a photoluminescent material. The photoluminescent region may be positioned on the light emitting diode structure. The structures may include an ultraviolet (UV) light filter positioned above the photoluminescent region. The UV light filter may be operable to absorb light generated by the light emitting diode structure characterized by an emission wavelength of less than or about 430 nm.
    Type: Application
    Filed: March 27, 2023
    Publication date: October 19, 2023
    Applicant: Applied Materials, Inc.
    Inventors: Sivapackia Ganapathiappan, Kulandaivelu Sivanandan, Lisong Xu, Mingwei Zhu, Hou T. Ng, Nag Patibandla
  • Publication number: 20230320139
    Abstract: Embodiments of the present disclosure generally relate to electroluminescent devices, such as organic light-emitting diodes, and displays including electroluminescent devices. In an embodiment is provided an electroluminescent device that includes a pixel defining layer, an organic emitting unit disposed over at least a portion of the pixel defining layer, and a filler layer disposed over at least a portion of the organic emitting unit, wherein a refractive index of the pixel defining layer is lower than a refractive index of the filler layer, and wherein the refractive index of the pixel defining layer is lower than a refractive index of one or more layers of the organic emitting unit. In another embodiment is provided a display device that includes a substrate, a thin film transistor formed on the substrate, an interconnection electrically coupled to the thin film transistor, and an electroluminescent device electrically coupled to the interconnection.
    Type: Application
    Filed: September 21, 2020
    Publication date: October 5, 2023
    Inventors: Chung-chia CHEN, Wan-Yu LIN, Hyunsung BANG, Lisong XU, Gang YU, Byung-Sung KWAK, Robert Jan VISSER, Chung-Chih WU, Hoang Yan LIN, Guo-Dong SU, Wei-Kai LEE, Yi-Jiun CHEN, Ting-Sheng HSU, Po-Hsiang LIAO, Wei-Cheng LIN
  • Publication number: 20230290909
    Abstract: Exemplary pixel structures are described that include a first light emitting diode structure, operable to generate blue light characterized by a peak emission wavelength of greater than or about 450 nm, and a second light emitting diode structure positioned on the first light emitting diode structure. The second light emitting diode structure is operable to generate ultraviolet light characterized by a peak emission wavelength of less than or about 380 nm. The pixel structures may also include a photoluminescent region, containing a photoluminescent material, that is positioned on the second light emitting diode structure.
    Type: Application
    Filed: March 13, 2023
    Publication date: September 14, 2023
    Applicant: Applied Materials, Inc.
    Inventors: Zhiyong Li, Mingwei Zhu, Hou T. Ng, Nag Patibandla, Lisong Xu, Kai Ding, Sivapackia Ganapathiappan
  • Publication number: 20230247857
    Abstract: An organic light-emitting diode (OLED) device includes a substrate, a well structure on the substrate with the well structure having a recess with side walls and a floor, a lower metal layer covering the floor and side-walls of the well, an upper conductive layer on the lower metal layer covering the floor of the well and contacting the lower metal layer, the upper conductive layer having outer edges at about an intersection of the side walls and the floor, a dielectric layer formed of an oxide of the lower metal layer covering the side walls of the well without covering the upper conductive layer, a stack of OLED layers covering at least the floor of the well, the upper conductive layer providing an electrode for the stack of OLED layers, and a light extraction layer (LEL) in the well over the stack of OLED layers and the dielectric layer.
    Type: Application
    Filed: April 7, 2023
    Publication date: August 3, 2023
    Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
  • Patent number: 11626577
    Abstract: An organic light-emitting diode (OLED) device includes a substrate, a well structure on the substrate with the well structure having a recess with side walls and a floor, a lower metal layer covering the floor and side-walls of the well, an upper conductive layer on the lower metal layer covering the floor of the well and contacting the lower metal layer, the upper conductive layer having outer edges at about an intersection of the side walls and the floor, a dielectric layer formed of an oxide of the lower metal layer covering the side walls of the well without covering the upper conductive layer, a stack of OLED layers covering at least the floor of the well, the upper conductive layer providing an electrode for the stack of OLED layers, and a light extraction layer (LEL) in the well over the stack of OLED layers and the dielectric layer.
    Type: Grant
    Filed: January 19, 2021
    Date of Patent: April 11, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser
  • Publication number: 20220399479
    Abstract: Methods of making high-pixel-density LED structures are described. The methods may include forming a backplane substrate and a LED substrate. The backplane substrate and the LED substrate may be bonded together, and the bonded substrates may include an array of LED pixels. Each of the LED pixels may include a group of isolated subpixels. A quantum dot layer may be formed on at least one of the isolated subpixels in each of the LED pixels. The methods may further include repairing at least one defective LED pixel by forming a replacement quantum dot layer on a quantum-dot-layer-free subpixel in the defective LED pixel. The methods may also include forming a UV barrier layer on the array of LED pixels after the repairing of the at least one defective LED pixel.
    Type: Application
    Filed: June 11, 2021
    Publication date: December 15, 2022
    Applicant: Applied Materials, Inc.
    Inventors: Lisong Xu, Mingwei Zhu, Byung Sung Kwak, Hyunsung Bang, Liang Zhao, Hou T. Ng, Sivapackia Ganapathiappan, Nag Patibandla
  • Publication number: 20220367763
    Abstract: A light-emitting device includes a plurality of light-emitting diodes, a first cured composition over a first subset of the light-emitting diodes, and a second cured composition over a second subset of light-emitting diodes. The first cured composition includes a first photopolymer and a blue photoluminescent material that is an organic, organometallic, or polymeric material, embedded in the first photopolymer. The second cured composition includes a second photopolymer and a nanomaterial embedded in the second photopolymer. The nanomaterial is selected to emit red or green light in response.
    Type: Application
    Filed: July 21, 2022
    Publication date: November 17, 2022
    Inventors: Yingdong Luo, Lisong Xu, Sivapackia Ganapathiappan, Hou T. Ng, Byung Sung Kwak, Mingwei Zhu, Nag B. Patibandla
  • Publication number: 20220310575
    Abstract: A display screen includes a backplane, an array of light-emitting diodes electrically integrated with the backplane, the array of light-emitting diodes configured to emit UV light in a first wavelength range, and a plurality of isolation walls formed on the backplane between adjacent light-emitting diodes of the array of light-emitting diodes with the isolation walls spaced apart from the light-emitting diodes and extending above the light-emitting diodes. The plurality of isolation walls include a core of a first material and a coating covering at least a portion of the core extending above the light-emitting diodes. The coating is an opaque second material having transmittance less than 1% of light in the first wavelength range.
    Type: Application
    Filed: March 22, 2022
    Publication date: September 29, 2022
    Inventors: Lisong Xu, Byung Sung Kwak, Mingwei Zhu, Hou T. Ng, Nag B. Patibandla, Christopher Dennis Bencher
  • Publication number: 20220310872
    Abstract: A method for manufacturing micro-LED displays includes depositing a first material over a substrate having a plurality of micro-LEDs such that the plurality of micro-LEDs are covered by the first material and the first material fills gaps laterally separating the micro-LEDs, removing a portion of the first material from the gaps that laterally separate the plurality of micro-LEDs to form trenches that extend to or below light-emitting layers of the micro-LEDs, depositing a second material over the substrate such that the second material covers the first material and extends into the trenches, and removing a portion of the first and second material over the plurality of micro-LEDs to expose top surfaces of the plurality of micro-LEDs and such that isolation walls positioned in the gaps between the plurality of micro-LEDs extend vertically higher than the top surface of the first material.
    Type: Application
    Filed: March 22, 2022
    Publication date: September 29, 2022
    Inventors: Lisong Xu, Byung Sung Kwak, Mingwei Zhu, Hou T. Ng, Nag B. Patibandla, Christopher Dennis Bencher
  • Publication number: 20220293878
    Abstract: A light-emitting diode (LED) structure includes a light-emitting diode including an emissive electroluminescent layer situated between two electrodes, a light extraction layer (LEL) comprising a UV-cured ink, and a UV blocking layer between the LEL and the light-emitting diode. The UV blocking layer has a thickness of 50-500 nm and at least 90% absorption to UV light of wavelengths for curing the UV-cured ink.
    Type: Application
    Filed: May 25, 2022
    Publication date: September 15, 2022
    Inventors: Gang Yu, Chung-Chia Chen, Wan-Yu Lin, Hyunsung Bang, Lisong Xu, Byung Sung Kwak, Robert Jan Visser