Abstract: Disclosed is a method for forming an article with template shaped channels by (a) mixing a precursor with a fibrous template, (b) forming the mixture into a pre-determined shape, (c) curing the mixture to form a precursor composite, (d) carbonizing the precursor composite, and (e) decomposing the fibrous template to yield a shaped carbon article with template shaped channels.

Abstract: A process of impregnating fine adsorbent particles such as carbon dust or APS silica gel powder into the micro-cavities of shaped fibers comprises the steps of continuously conveying shaped fibers with micro-cavities to a reservoir of the fine adsorbent particles. The fibers pass through the reservoir to thereby produce relative motion between the fibers and the particles. Additionally, impact forces are created between the shaped fibers and the fine particles to assist in impregnating the particles into the micro-cavities of the fibers. Any excess particles are removed from the fibers outside the reservoir, and subsequently the shaped fibers impregnated with fine adsorbent particles are collected for later use in filter applications such as cigarette filter and air filter applications, for example.

Abstract: Disclosed is a method for forming an article with template shaped channels by (a) mixing a precursor with a fibrous template, (b) forming the mixture into a pre-determined shape, (c) curing the mixture to form a precursor composite, (d) carbonizing the precursor composite, and (e) decomposing the fibrous template to yield a shaped carbon article with template shaped channels.

Abstract: A process of retaining fine adsorbent particles such as carbon material or APS silica gel in the micro-cavities of a shaped fiber comprises the steps of continuously conveying a shaped fiber with micro-cavities to a charging arrangement where the fiber is electrostatically charged. The electrostatically charged fiber is then drawn through a reservoir of the fine adsorbent particles. As the fiber passes through the reservoir the fine particles adhere to the fiber and the micro-cavities thereof. Any excess particles are removed from the fiber outside the reservoir. Subsequently the shaped fiber loaded with fine adsorbent particles is collected for use in filter applications of one type or another such as cigarette filters, for example.

Abstract: A process of impregnating fine adsorbent particles such as carbon dust or APS silica gel powder into the micro-cavities of shaped fibers comprises the steps of continuously conveying shaped fibers with micro-cavities to a reservoir of the fine adsorbent particles. The fibers pass through the reservoir to thereby produce relative motion between the fibers and the particles. Additionally, impact forces are created between the shaped fibers and the fine particles to assist in impregnating the particles into the micro-cavities of the fibers. Any excess particles are removed from the fibers outside the reservoir, and subsequently the shaped fibers impregnated with fine adsorbent particles are collected for later use in filter applications such as cigarette filter and air filter applications, for example.

Abstract: This invention is a highly efficient filter containing fibers that contain small particle size adsorbents/absorbents such as carbon and/or silica to selectively reduce targeted components in mainstream cigarette smoke. The invention relates to a novel class of highly efficient cigarette smoke filters made from much smaller solid fine particles (preferably 1-50 micrometers in diameter) impregnated in shaped fibers that possess open or semi-opened micro-cavity. The invention further relates to a cigarette having a plug/space/plug or plug/space configuration and having the impregnated filters resided in the space in bonded non-woven or freely unbounded manner to allow controlled TPM delivery.

Abstract: Tobacco flavorants loaded into semi-open micro cavities of shaped fibers add flavor to tobacco smoke during the smoking process. The shaped fibers are end-capped shaped multi-lobals that form semi-open cavities between the lobals to effectively entrain solid and liquid flavorant materials. The flavorant material may be in solid particulate forms, such as menthol solids and menthol impregnated carbon or silica gels, and may also be in liquid form such as menthol in dissolved or melt forms.

Abstract: A process of retaining fine adsorbent particles such as carbon material or APS silica gel in the micro-cavities of a shaped fiber comprises the steps of continuously conveying a shaped fiber with micro-cavities to a charging arrangement where the fiber is electrostatically charged. The electrostatically charged fiber is then drawn through a reservoir of the fine adsorbent particles. As the fiber passes through the reservoir the fine particles adhere to the fiber and the micro-cavities thereof. Any excess particles are removed from the fiber outside the reservoir. Subsequently the shaped fiber loaded with fine adsorbent particles is collected for use in filter applications of one type or another such as cigarette filters, for example.

Abstract: This invention is a highly efficient filter containing fibers that contain small particle size adsorbents/absorbents such as carbon and/or silica to selectively reduce targeted components in mainstream cigarette smoke. The invention relates to a novel class of highly efficient cigarette smoke filters made from much smaller solid fine particles (preferably 1-50 micrometers in diameter) impregnated in shaped fibers that possess open or semi-opened micro-cavity. The invention further relates to a cigarette having a plug/space/plug or plug/space configuration and having the impregnated filters resided in the space in bonded non-woven or freely unbounded manner to allow controlled TPM delivery.

Abstract: A process of impregnating fine adsorbent particles such as carbon dust or APS silica gel powder into the micro-cavities of shaped fibers comprises the steps of continuously conveying shaped fibers with micro-cavities to a reservoir of the fine adsorbent particles. The fibers pass through the reservoir to thereby produce relative motion between the fibers and the particles. Additionally, impact forces are created between the shaped fibers and the fine particles to assist in impregnating the particles into the micro-cavities of the fibers. Any excess particles are removed from the fibers outside the reservoir, and subsequently the shaped fibers impregnated with fine adsorbent particles are collected for later use in filter applications such as cigarette filter and air filter applications, for example.

Abstract: This invention is a highly efficient filter containing fibers that contain small particle size adsorbents/absorbents such as carbon and/or silica to selectively reduce targeted components in mainstream cigarette smoke. The invention relates to a novel class of highly efficient cigarette smoke filters made from much smaller solid fine particles (preferably 1-50 micrometers in diameter) impregnated in shaped fibers that possess open or semi-opened micro-cavity. The invention further relates to a cigarette having a plug/space/plug or plug/space configuration and having the impregnated filters resided in the space in bonded non-woven or freely unbounded manner to allow controlled TPM delivery.

Abstract: Tobacco flavorants loaded into semi-open micro cavities of shaped fibers add flavor to tobacco smoke during the smoking process. The shaped fibers are end-capped shaped multi-lobals that form semi-open cavities between the lobals to effectively entrain solid and liquid flavorant materials. The flavorant material may be in solid particulate forms, such as menthol solids and menthol impregnated carbon or silica gels, and may also be in liquid form such as menthol in dissolved or melt forms.

Abstract: This invention is a highly efficient filter containing fibers that contain small particle size adsorbents/absorbents such as carbon and/or silica to selectively reduce targeted components in mainstream cigarette smoke. The invention relates to a novel class of highly efficient cigarette smoke filters made from much smaller solid fine particles (preferably 1-50 micrometers in diameter) impregnated in shaped fibers that possess open or semi-opened micro-cavity. The invention further relates to a cigarette having a plug/space/plug or plug/space configuration and having the impregnated filters resided in the space in bonded non-woven or freely unbounded manner to allow controlled TPM delivery.

Abstract: A filter for coalescing water and removing odor from air includes a water coalescing layer made of a synthetic fiber and an odor removal layer including an adsorbent material that operatively interfaces the coalescing layer. The coalescing and removal layers are shaped to receive and expel the air. Both layers can be supported by a frame and/or an outer support layer of polyester material.