Abstract: Disclosed are a method and device for winding a foil coil of a stereoscopic wound iron core transformer. The device includes a rotating assembly, a driving device and a plurality of loading assemblies; the rotating assembly is provided with a through hole matched with an iron core post, the rotating assembly is provided with a gear plate and a track ring around the through hole, and the gear plate and the track ring are fixedly connected by a fixing block; the loading assembly includes a cylinder and a tension device, and the cylinder is movably connected with the rotating assembly; and a driving end of the driving device is connected with the gear plate.

Abstract: A winding die is disclosed, including: a gear baffle, where a middle portion of the gear baffle is provided with a first opening for placing an iron core post, and the gear baffle is provided with a first surface; and a cylinder, where the cylinder is arranged on the first surface of the gear baffle and connected with the gear baffle. The middle portion of the gear baffle is provided with the first opening for placing the iron core post, the gear baffle is fixedly connected with the cylinder, an external device is connected with a gear, and the cylinder on the gear baffle is driven to rotate around the iron core post by pulling the gear, so that a foil or an insulating material on the cylinder can be wound on the iron core post, finally realizing a foil winding.

Abstract: A winding cylinder of a stereoscopic wound iron core transformer is disclosed, including an outer cylinder, an inner cylinder and a tension assembly. The outer cylinder is movably connected with the inner cylinder through a bearing assembly, and the outer cylinder rotatable around an axis of the inner cylinder. The tension assembly includes a screw, a spring and a connecting assembly. The connecting assembly includes a fixing portion, a friction portion and a transmission portion, the friction portion and the transmission portion are both arranged around the inner cylinder, and the transmission portion is fixedly connected with the outer cylinder. A side face of the inner cylinder is provided with a through hole, and the fixing portion penetrates through the through hole and is fixedly connected with the friction portion.

Abstract: Disclosed is a coil winding structure of a wound iron core transformer applied to a wound iron core transformer. The coil winding structure of the wound iron core transformer includes: an iron core, and a coil. The iron core includes at least one core post; a winding die. The winding die is of a hollow structure, is sleeved around the core post, and includes an upper die, a middle die, and a lower die. One end of the middle die is connected with the upper die and the other end of the middle die is connected with the lower die. The upper die includes a first fixing member and a first rotating member, and the lower die includes a second fixing member and a second rotating member. The first fixing member is connected with the first rotating member, and the second fixing member is connected with the second rotating member. Both the first fixing member and the second fixing member are configured for sleeving the winding die around the core post.

Abstract: A transformer three-dimensional wound core low-voltage lead structure is provided comprising a three-dimensional wound core formed of three rectangular single frames, and three phase windings. The wound core comprises three core posts and an yoke, the yoke being a triangular structure. The three phase windings are arranged on the three core posts, each phase winding comprising an internal low-voltage and high-voltage winding. The head end and the tail end of each phase low-voltage winding are respectively connected to a lead-out line, and the lead-out lines are located in a triangular structure region of the yoke, and a low-voltage bushing step-up module is provided above the wound core, three low-voltage bushings are provided on the low-voltage bushing step-up module, and the three low-voltage bushings are connected to the lead-out line of the corresponding low-voltage winding.

Abstract: A novel pulling plate structure for a three-dimensional wound core of a transformer, including a three-dimensional wound core spliced by three rectangular single frames, the three-dimensional wound core includes three core legs, an upper iron yoke and a lower iron yoke, an upper frame surrounding the upper iron yoke is installed in a top of the three-dimensional wound core, a lower frame surrounding the upper iron yoke is installed at a bottom of the three-dimensional wound core, the core leg has a longitudinal cross-section opposite and parallel to inside faces of the upper frame and the lower frame, a pulling plate is installed in a plane of the longitudinal cross-section, the pulling plate is connected with the upper frame and the lower frame.

Abstract: A high-voltage lead structure for a three-dimensional wound core of a transformer that includes a three-dimensional wound core spliced by three rectangular single frames, and A-phase, B-phase and C-phase windings. The three-dimensional wound core includes three core legs, an upper iron yoke and a lower iron yoke. The upper iron yoke and the lower iron yoke of the three-dimensional wound core are triangular structures respectively. The A-phase, B-phase and C-phase windings are correspondingly arranged in the three core legs. Each single-phase winding includes an internal low-voltage winding and an external high-voltage winding. High-voltage windings of the A-phase, the B-phase and the C-phase are jointly connected to a tap switch through lead-out wires. The tap switch is located outside the triangular structure of the upper iron yoke and is arranged in a vertical extension line of a midpoint between the A-phase and C-phase windings.

Abstract: Disclosed is a three-dimensional wound core transformer high-voltage lead structure, comprising a three-dimensional wound core (1) formed by three rectangular single frames, and A-phase, B-phase and C-phase windings (2), wherein the three-dimensional wound core comprises three core posts and an upper yoke and a lower yoke, the upper yoke and lower yoke of the three-dimensional wound core are respectively triangular structures, the A-phase, B-phase and C-phase windings are correspondingly arranged on the three core posts, each winding comprises an internal low-voltage winding and an external high-voltage winding, and the A-phase, B-phase and C-phase high-voltage windings are jointly connected via a lead-out line (3) to a tap changer (4); and characterised in that the tap changer is located outside the triangular structure of the upper yoke, and on a vertical extension line at a mid-point between the A-phase and the C-phase windings.

Abstract: A novel pulling plate structure for a three-dimensional wound core of a transformer, comprising a three-dimensional wound core spliced by three rectangular single frames, the three-dimensional wound core comprises three core legs, an upper iron yoke and a lower iron yoke, an upper frame surrounding the upper iron yoke is installed in a top of the three-dimensional wound core, a lower frame surrounding the upper iron yoke is installed at a bottom of the three-dimensional wound core, the core leg has a longitudinal cross-section opposite and parallel to inside faces of the upper frame and the lower frame, a pulling plate is installed in a plane of the longitudinal cross-section, the pulling plate is connected with the upper frame and the lower frame. Since the pulling plate is arranged in a circle of the cross-section of the core, an isolation distance among a winding, a lead and the pulling plate can be ignored, thus reducing an overall size of the transformer, optimizing the structure, reducing the cost.

Abstract: A three-dimensional wound core open dry-type transformer coil structure and a winding method therefor. The three-dimensional wound core open dry-type transformer coil structure comprises a three-dimensional wound core, an insulating cylinder disposed outside the three-dimensional wound core, and a coil winding wound onto the insulating cylinder. The coil winding is formed by winding insulating wires; comb-shaped supporting bars are uniformly disposed outside the insulating cylinder; the insulating wires are wound between racks of the comb-shaped supporting bars; coil taps are connected to the coil winding; the coil taps are led out onto a surface of the coil winding; a head end of the coil winding and a part of the coil winding leading out the coil taps are wound into a forward and reverse hybrid coil; and the remaining parts are wound into a fully forward coil.

Abstract: A stereoscopic transformer wound core having isosceles triangle yokes is provided, comprising three core limbs and six yokes. The three core limbs and the six yokes are formed by the assembly of three rectangular single frames. The sizes and shapes of two of the rectangular single frames are completely identical, and the length of the yoke of the remaining rectangular single frame is greater than that of the yokes of the other two rectangular single frames, the three rectangular single frames have an equal height, two adjacent rectangular single frames are assembled to form core limbs with the cross section being a polygon externally connected to a whole circle. The stereoscopic transformer wound core can decrease the transformer transportation width, lower the transportation difficulty, reduce costs, and provide the shortest path for tapping a coil to a tapping switch through a lead, thereby greatly simplifying the lead arrangement.

Abstract: A transformer three-dimensional wound core low-voltage lead structure is provided comprising a three-dimensional wound core formed of three rectangular single frames, and three phase windings. The wound core comprises three core posts and an upper yoke and a lower yoke, the upper and lower yokes being triangular structures. The three phase windings are arranged on the three core posts, each phase winding comprising an internal low-voltage and high-voltage winding. The head end and the tail end of each phase low-voltage winding are respectively connected to a lead-out line, and the lead-out lines are located in a triangular structure region of the upper and lower yoke, and a low-voltage bushing step-up module is provided above the wound core, three low-voltage bushings are provided on the low-voltage bushing step-up module, and the three low-voltage bushings are connected to the lead-out line of the corresponding low-voltage winding.