Abstract: A system 100 of monitoring mass in a furnace is described having a number of hanger rods 110 used to support at least a portion of the furnace. The system has at least one pressure sensor 111 that may be a load washer 111 operatively engaging a hanger rod 110 that provides a signal indicative of an amount of tension on the hanger rod 110. A pivoting unit 107, 109 distributes the force over the surface of the pressure sensor 111. A processor 200 monitors the signals from the pressure sensors 111 to set alarms when there is a mass overload, or adjust the operation of the furnace. The processor 200 may also predict when an overload will occur by extrapolating pressure sensor 111 readings forward into the future.

Abstract: A system 100 of monitoring mass in a furnace is described having a number of hanger rods 110 used to support at least a portion of the furnace. The system has at least one pressure sensor 111 that may be a load washer 111 operatively engaging a hanger rod 110 that provides a signal indicative of an amount of tension on the hanger rod 110. A pivoting unit 107, 109 distributes the force over the surface of the pressure sensor 111. A processor 200 monitors the signals from the pressure sensors 111 to set alarms when there is a mass overload, or adjust the operation of the furnace. The processor 200 may also predict when an overload will occur by extrapolating pressure sensor 111 readings forward into the future.