Patents by Inventor Lothar Zapf

Lothar Zapf has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220314353
    Abstract: A soldered product comprising a first component soldered to a second component is provided. The first component comprises a stainless steel substrate, an adhesion promoter layer made of nickel deposited on at least one joining surface of the stainless steel substrate; and a tin layer deposited on the adhesion promoter layer. The tin layer has a layer thickness in the range of 10-30 ?m. The second component is typically a rare earth magnet.
    Type: Application
    Filed: June 20, 2022
    Publication date: October 6, 2022
    Inventors: Lothar Zapf, Natalia Ankuda, Manfred Reuther
  • Patent number: 11383315
    Abstract: A method for plating a stainless steel substrate is provided. According to one embodiment, the method comprises sandblasting at least one joint surface of a stainless steel substrate and treating the joint surface of the stainless steel substrate with an aqueous solution (acid bath) which contains sulfuric acid, nitric acid and hydrofluoric acid. The stainless steel substrate is then rinsed with hydrochloric acid. The method further includes galvanic deposition of a nickel plating on the joining surface of the stainless steel substrate and the subsequent deposition of a tin layer on the nickel-coated joining surface of the stainless steel substrate.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: July 12, 2022
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Lothar Zapf, Natalia Ankuda, Manfred Reuther
  • Patent number: 11253951
    Abstract: A magnetic component with a rare-earth magnet is provided. The rare-earth magnet has a bronze coating that partially or entirely covers the surface of the rare-earth magnet. Further, the tin coating partially or entirely covers the bronze coating. A production process for the magnetic component as well as a soldering method for connecting the magnetic component with a substrate is also provided.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: February 22, 2022
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Lothar Zapf, Natalia Ankuda, Manfred Reuther
  • Publication number: 20200246897
    Abstract: A method for plating a stainless steel substrate is provided. According to one embodiment, the method comprises sandblasting at least one joint surface of a stainless steel substrate and treating the joint surface of the stainless steel substrate with an aqueous solution (acid bath) which contains sulfuric acid, nitric acid and hydrofluoric acid. The stainless steel substrate is then rinsed with hydrochloric acid. The method further includes galvanic deposition of a nickel plating on the joining surface of the stainless steel substrate and the subsequent deposition of a tin layer on the nickel-coated joining surface of the stainless steel substrate.
    Type: Application
    Filed: January 31, 2020
    Publication date: August 6, 2020
    Inventors: Lothar ZAPF, Natalia ANKUDA, Manfred REUTHER
  • Publication number: 20200198047
    Abstract: A magnetic component with a rare-earth magnet is provided. The rare-earth magnet has a bronze coating that partially or entirely covers the surface of the rare-earth magnet. Further, the tin coating partially or entirely covers the bronze coating. A production process for the magnetic component as well as a soldering method for connecting the magnetic component with a substrate is also provided.
    Type: Application
    Filed: December 18, 2019
    Publication date: June 25, 2020
    Inventors: Lothar ZAPF, Natalia ANKUDA, Manfred REUTHER
  • Patent number: 9534157
    Abstract: A composition for an adhesive material, comprising at least one epoxide resin mixture and a hardening accelerator, in which the epoxide resin mixture has 25 to 80% by weight of a first epoxide resin—whereby the first epoxide resin is a bifunctional aliphatic, cycloaliphatic or aromatic epoxide resin—and 12.5 to 40% by weight of a second epoxide resin—whereby the second epoxide resin is a polyfunctional aliphatic or aromatic epoxide resin—and in which the hardening accelerator is an imidazole derivative, which is not soluble in the epoxide resin mixture at temperatures of below 50° C.
    Type: Grant
    Filed: February 4, 2014
    Date of Patent: January 3, 2017
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Lothar Zapf, Markus Brunner
  • Publication number: 20140221530
    Abstract: A composition for an adhesive material, comprising at least one epoxide resin mixture and a hardening accelerator, in which the epoxide resin mixture has 25 to 80% by weight of a first epoxide resin—whereby the first epoxide resin is a bifunctional aliphatic, cycloaliphatic or aromatic epoxide resin—and 12.5 to 40% by weight of a second epoxide resin—whereby the second epoxide resin is a polyfunctional aliphatic or aromatic epoxide resin—and in which the hardening accelerator is an imidazole derivative, which is not soluble in the epoxide resin mixture at temperatures of below 50° C.
    Type: Application
    Filed: February 4, 2014
    Publication date: August 7, 2014
    Applicant: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Lothar Zapf, Markus Brunner
  • Patent number: 8796382
    Abstract: Disclosed herein is a two-component structural adhesive based on organic compounds containing radically polymerizable multiple bonds, in particular substituted acrylates and/or methacrylates, which on account of their lack of acids are particularly suited for adhering rare earth permanent magnets based on neodymium-iron-boron.
    Type: Grant
    Filed: April 14, 2009
    Date of Patent: August 5, 2014
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventor: Lothar Zapf
  • Patent number: 8717130
    Abstract: The present invention relates to a lacquer composition, particularly an adhesive and corrosion-protective lacquer for rare earth magnets, on the basis of an epoxy resin mixture, a setting accelerator, a silane-based epoxy functional adhesion promoter and a solvent or a solvent mixture, wherein the lacquer composition includes 5 to 20 wt. %, with respect to the amount of solid resin in the base of the epoxy resin mixture, of a highly viscous epoxy resin based on bisphenol-A with an elastomer content of more than 30 wt. %.
    Type: Grant
    Filed: February 2, 2011
    Date of Patent: May 6, 2014
    Assignee: Vacuumschmeize GmbH & Co. KG
    Inventor: Lothar Zapf
  • Patent number: 8702898
    Abstract: A method for connecting a first joining partner to a second joining partner. After provision of the first joining partner and the second joining partner, a lacquer layer is applied to the first joining partner. Then the first joining partner and the second joining partner are saturated together with an impregnating resin. The lacquer layer is produced from a lacquer composition based on an epoxy resin mixture, a curing accelerator, a silane-based, epoxy-functional bonding agent, and a solvent. The epoxy resin mixture has 10 wt.-% to 94 wt.-% of at least one solid epoxy resin with a maximum epoxy count of 2 Eq/kg, 1 wt.-% to 50 wt.-% of at least one solid, multifunctional epoxy resin with an epoxy count >4 Eq/kg, and 5 wt.-% to 40 wt.-% of a phenol and/or kresol novolak with a melting point >30° C. After impregnation, the viscosity of the impregnating resin is reduced such that the first joining partner and the second joining partner are connected to one another.
    Type: Grant
    Filed: June 1, 2007
    Date of Patent: April 22, 2014
    Assignee: Vacuumschmeize GmgH & Co. KG
    Inventor: Lothar Zapf
  • Patent number: 8564391
    Abstract: A paint composition, in particular an anti-corrosive paint, for rare earth permanent magnets, has an epoxy resin mixture, a curing accelerator, an epoxy-functional adhesion promoter based on silane and a solvent. Due to the paint compositions, rare earth permanent magnets can be bonded simultaneously to a magnet system in a one method step and can be protected against corrosion. Due to the anti-corrosive paint, magnet systems which have excellent anti-corrosion properties, a satisfactory adhesive strength even at high temperatures and display good electric insulation properties, are provided.
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: October 22, 2013
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventor: Lothar Zapf
  • Publication number: 20120034458
    Abstract: The present invention relates to a lacquer composition, particularly an adhesive and corrosion-protective lacquer for rare earth magnets, on the basis of an epoxy resin mixture, a setting accelerator, a silane-based epoxy functional adhesion promoter and a solvent or a solvent mixture, wherein the lacquer composition includes 5 to 20 wt. %, with respect to the amount of solid resin in the base of the epoxy resin mixture, of a highly viscous epoxy resin based on bisphenol-A with an elastomer content of more than 30 wt. %.
    Type: Application
    Filed: February 2, 2011
    Publication date: February 9, 2012
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventor: Lothar Zapf
  • Publication number: 20100283568
    Abstract: A paint composition, in particular an anti-corrosive paint, for rare earth permanent magnets, has an epoxy resin mixture, a curing accelerator, an epoxy-functional adhesion promoter based on silane and a solvent. Due to the paint compositions, rare earth permanent magnets can be bonded simultaneously to a magnet system in a one method step and can be protected against corrosion. Due to the anti-corrosive paint, magnet systems which have excellent anti-corrosion properties, a satisfactory adhesive strength even at high temperatures and display good electric insulation properties, are provided.
    Type: Application
    Filed: January 16, 2007
    Publication date: November 11, 2010
    Applicant: VACUUMSCHMELZE GMBH & CO, KG
    Inventor: Lothar Zapf
  • Publication number: 20100164308
    Abstract: The invention relates to a method for connecting a first joining partner (1) to a second joining partner (2). After provision of the first joining partner (1) and the second joining partner (2), a lacquer layer (11) is applied to the first joining partner (1). Then the first joining partner (1) and the second joining partner (2) are saturated together with an impregnating resin (8). The lacquer layer (11) is produced from a lacquer composition based on an epoxy resin mixture, a curing accelerator, a silane-based, epoxy-functional bonding agent, and a solvent. The epoxy resin mixture has 10 wt.-% to 94 wt.-% of at least one solid epoxy resin with a maximum epoxy count of 2 Eg/kg, 1 wt.-% to 50 wt.-% of at least one solid, multifunctional epoxy resin with an epoxy count >4 Eg/kg, and 5 wt.-% to 40 wt.-% of a phenol and/or kresol novolak with a melting point >30° C.
    Type: Application
    Filed: June 1, 2007
    Publication date: July 1, 2010
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventor: Lothar Zapf
  • Publication number: 20090261932
    Abstract: Disclosed herein is a two-component structural adhesive based on organic compounds containing radically polymerizable multiple bonds, in particular substituted acrylates and/or methacrylates, which on account of their lack of acids are particularly suited for adhering rare earth permanent magnets based on neodymium-iron-boron.
    Type: Application
    Filed: April 14, 2009
    Publication date: October 22, 2009
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventor: Lothar Zapf
  • Patent number: 6562289
    Abstract: The invention relates to a method for producing a sintered material offering improved corrosion protection by activation and coating of the surface with a metal, followed by a heat treatment. Said method is characterized in that during activation and before coating with said metal the following steps are carried out: removal of particles adhering to the surface of the sintered material by treating said surface with a stripper; passivation of the surface; and drying of the sintered material. The invention also relates to a magnetic body with greater corrosion resistance.
    Type: Grant
    Filed: February 19, 2001
    Date of Patent: May 13, 2003
    Assignee: Vacuumschmelze GmbH
    Inventors: Harald Staubach, Lothar Zapf
  • Publication number: 20020004141
    Abstract: The magnet has hard magnetic grains (K), with the hard magnetic grains (K) separated from one another in a surface layer of the magnet by a first phase (P1), while the hard magnetic grains (K) in the remaining part of the magnet are separated from one another through a nonmagnetic second phase (P2). The first phase (P1) is more corrosion resistant than the second phase (P2), so that the surface layer serves as corrosion protection. The first phase (P1) has, in addition to elements of which the second phase (P2) consists, at least one further element.
    Type: Application
    Filed: May 18, 2001
    Publication date: January 10, 2002
    Inventors: Peter Schrey, Wilhelm Fernengel, Lothar Zapf
  • Patent number: 6106894
    Abstract: NdFeB magnets are very sensitive to corrosion and are provided, among other things, with a layer of aluminum in order to improve their resistance to corrosion. To improve the resistance of an aluminum-coated article, such as the NdFeB magnet, the magnet with the aluminum coating is subjected to a heat treatment at a temperature lower than the melting temperature of the aluminum, which heat treatment improves the resistance to corrosion when subjected to a humid atmosphere at an elevated temperature.
    Type: Grant
    Filed: March 6, 1997
    Date of Patent: August 22, 2000
    Assignee: Vacuumschmelze GmbH
    Inventor: Lothar Zapf
  • Patent number: 5844129
    Abstract: In the manufacture of magnetic data carriers, such for example, hard-disk storages, it must be assured that neither the data carrier itself nor component parts of the data carrier system situated in the proximity has magnetic contaminants. An improved measuring method allows the determination of the magnetic contaminants which were attached to an adhesive tape applied to the surface being examined. The improvement is that a magnetized soft-magnetic measuring substrate has a surface provided with a parting agent which is then brought into contact with the magnetic contaminants adhering to the adhesive tape. A reduction of the remanent field that is produced by this contact represents a criterion for the magnetic contamination of the surface under examination.
    Type: Grant
    Filed: November 19, 1996
    Date of Patent: December 1, 1998
    Assignee: Vacuumschmelze GmbH
    Inventors: Lothar Zapf, Wilhelm Fernengel, Klaus Rehbein
  • Patent number: 5278277
    Abstract: Phenylquinoxaline copolymers of the general formula: ##STR1## are described where R* signifies a polar unit. The application of these copolymers for producing highly heat-resistant dielectrics is also described.
    Type: Grant
    Filed: November 25, 1992
    Date of Patent: January 11, 1994
    Assignee: Siemens Aktiengesellschaft
    Inventors: Hellmut Ahne, Lothar Zapf