Abstract: Various components of thermal systems are shown molded within a polymer composite sheath, including heaters, sensors, and control circuits. The use of transfer and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn, create a component with superior thermophysical properties, including high heat flux levels, thermal conductivity, impact resistance, corrosion resistance, and maintenance of mechanical properties at high temperatures (>300° F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of heaters.

Abstract: A molded polymer composite heater is shown. The use of transfer molding and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn create a heater with thermophysical properties superior to the prior art, including higher heat flux levels, thermal conductivity, impact resistance, and maintenance of mechanical properties at high temperatures (˜>300° F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of the heater.

Abstract: Various components of thermal systems are shown molded within a polymer composite sheath, including heaters, sensors, and control circuits. The use of transfer and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn, create a component with superior thermophysical properties, including high heat flux levels, thermal conductivity, impact resistance, corrosion resistance, and maintenance of mechanical properties at high temperatures (>300.degree. F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of heaters.

Abstract: A molded polymer composite heater is shown. The use of transfer molding and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn create a heater with thermophysical properties superior to the prior art, including higher heat flux levels, thermal conductivity, impact resistance, and maintenance of mechanical properties at high temperatures (.about.>300.degree. F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of the heater.

Abstract: An electric, resistance element heater utilizes quartz as a sheath material and has a resistance (heating) element that is in intimate, substantially continuous contact with a surface of the quartz. This allows the heater to operate in any one or all of the three modes of heat transfer, namely, radiation, conduction and convection. Such intimate, substantially continuous contact of the resistance element is achieved by applying the element in direct contact with the quartz surface. This is accomplished by applying a heating circuit directly to the quartz surface, which heating element can be a foil element, or a thick or a thin film deposition element. The overall heater is formed by covering the heater element by a quartz sheath and attaching leads formed on the ends of the heater element to a source of electric energy. Sensors such as thermocouples, RTD's and the like can also be incorporated directly into the heater structure. Also, the heater can be fashioned into a variety of shapes.

Abstract: Hot runner injection molding systems with externally heated injection runner nozzles for such systems. The heater is preferably a tubular heater with the resistive element applied to the exterior surface by fine film printing. The heater is adapted to externally heat a hot runner injection mold runner nozzle.

Abstract: A self-erasing writing system includes a writing surface structure, a writing instrument, and an erasing structure. The writing surface is preferably a laminate structure having a layer of a thermochromic material. The thermochromic material is of one color when within a certain temperature range (e.g. room temperature), but changes to a second color when the material is brought into a second temperature range (e.g. a lower temperature). The writing instrument is a temperature controlled cooled tip device that lowers the thermochromic material to within the second temperature range at the point of contact such that the points of contact become the second color. The thermochromic material has a "memory" that retains the second color until the temperature is raised to within a third temperature range at which time the thermochromic material changes back to its first color.

Abstract: An alarm system for boat covers is shown which deters the removal or the slicing of said cover. A perimeter circuit embedded into the hem of the cover is used in conjunction with specially adapted snap receptacles for cover removal protection. When snapped, the specially adapted snap receptacles act as closed switches in the perimeter circuit, and when unsnapped they act as open switches in the perimeter circuit. The cover is protected from slicing by circuitry affixed thereto. In the preferred embodiment a conduction grid made of a high-resistance material is affixed to the cover. A microprocessor constantly monitors the resistance and trips the alarm when the resistance substantially changes. The microprocessor is also capable of detecting resistance changes in the perimeter circuit if high-resistance wire is used for that circuit. In an alternative embodiment, wire electrical circuits are affixed to the surface of the boat cover.

Abstract: An electrical heater comprising a heating element, a tubular metal sheath surrounding the heating element and spaced therefrom, insulation inside the sheath for electrically insulating the heating element from the sheath, and a closure closing one end of the sheath. A passaging extends through the closure in a direction generally lengthwise of the sheath. At least one power lead adapted for connection to a source of electrical energy extends through the passaging for conducting electrical energy to the heating element. The power lead includes an electrical conductor, a metallic sleeve surrounding the conductor, and insulation for electrically insulating the conductor from the sleeve. The conductor has a terminal portion electrically connected to the heating element. A seal between the closure and the sheath around the one end of the sheath seals against the passage of contaminants between the closure and the sheath.