Abstract: A new reactor apparatus that can be used to carry out chemical reactions in a fluidized catalyst bed at high temperatures with reduced afterburning or other undesirable downstream side reactions.

Abstract: The present invention relates to improvements of fluid bed catalysts. More particularly, the present invention relates to improvements of fluid bed oxidation catalysts useful in the preparation of maleic anhydride from C.sub.4 hydrocarbons, including n-butane. The present invention includes a process of contacting a fluid bed catalyst with a reactivating agent in a catalyst standpipe. The present invention also provides a catalyst containing the mixed oxides of vanadium and phosphorus, treated using the above process. The present invention further provides a process for producing maleic anhydride, utilizing the catalyst prepared using the above process. The present invention additionally provides for a reactor standpipe, utilized for regenerating catalyst according to the above process.

Abstract: A process for the substantial or complete elimination of ammonium sulfate generated during the production of acrylonitrile by the direct ammoxidation of propylene/propane, ammonia and an oxygen containing gas (e.g. air) over a fluid bed catalyst wherein the improvement comprises introducing methanol into said reactor in the upper portion of the reactor at a location where the methanol reacts with at least a portion if not substantially all of the excess ammonia without affecting the acrylonitrile yield. Preferably, methanol is introduced into the reactor at below its coking temperature. In particular, when an oxygen lean fluid bed catalyst is utilized, an additional oxygen containing gas is introduced into the reaction at a distance between about 8 to 14 inches from the methanol feed location.

Abstract: A process for the substantial or complete elimination of ammonium sulfate generated during the production of acrylonitrile by the direct ammoxidation of propylene/propane, ammonia and an oxygen containing gas (e.g. air) over a fluid bed catalyst wherein the improvement comprises introducing an organic compound(s) into said reactor at a location where the compound(s) reacts with substantially all of the excess ammonia without affecting the acrylonitrile yield. Preferably, the organic compound is methanol which is introduced into the reactor at below its coking temperature.

Abstract: A fluid bed catalyst which has lost activity or fluidization quality through agglomeration, contamination, or a physical or chemical change on the surface of the catalyst is deagglomerated and/or its surface re-exposed, by contacting the fluidized catalyst with a high velocity gas sufficient to cause multiple collisions among the catalyst particles and thereby deagglomerating the particles and/or abrading the surface of the particles to expose fresh catalyst.

Abstract: Nitrile polymer solids having good stability against loss of impact strength and resin yellowing are recovered from latex with minimal or no use of stabilizers in a screw extruder.