Abstract: A system for encapsulating electrodes for a battery includes lower path rollers, a conveyor frame, conveyor drives, a continuous track, and a heat press. The lower path rollers are operable to guide a first web of separator material along a lower web path. The conveyor frame supports the lower path rollers. The conveyor drives are supported on the conveyor frame. The continuous track is driven by the conveyor drives and is positioned beneath the lower web path. The continuous track includes conveyor magnets embedded within pallets. The magnets are operable to secure electrode material against the first web. The heat press is positioned above the continuous track and includes a heated surface configured to heat and press a second web of separator material against the first web to encapsulate at least a portion of the electrode material within the first web and the second web.

Abstract: A method of making a sponge device is provided. This method includes introducing a curable liquid sponge forming material into a form, placing a handle into the material before it is fully cured, heating the form to cure the material, removing the cured material from the form, and rinsing the cured material. Another aspect of the present invention is the assembly for making this sponge device. This assembly includes a runner for joining a plurality of handles, plates that are spring-biased together to support the handles, a chase formed of heat conductive metal having a shelf where the plates can be set, and a silicone form having a plurality of cavities therein for receiving the sponge forming material.

Abstract: A method of making a sponge device is provided. This method includes introducing a curable liquid sponge forming material into a form, placing a handle into the material before it is fully cured, heating the form to cure the material, removing the cured material from the form, and rinsing the cured material. Another aspect of the present invention is the assembly for making this sponge device. This assembly includes a runner for joining a plurality of handles, plates that are spring-biased together to support the handles, a chase formed of heat conductive metal having a shelf where the plates can be set, and a silicone form having a plurality of cavities therein for receiving the sponge forming material.