Abstract: An apparatus, system and method for additive manufacturing. The apparatus, system and method may include a solution dispenser comprising a carrier having embedded therein particles having a size of about 1-5 microns; a jet suitable to disperse the solution from the dispenser; and a tunable heat filter suitable to burn off the carrier, and make molten the particles, as the solution passes therethrough; wherein an additive manufacturing print build receives the molten particles.

Abstract: An end capped condensation polymer may be formed by heating a condensation polymer in the presence of an end capping compound to form cleaved condensation polymer reacting at least a portion of the cleaved condensation polymer with the end capping compound to form the end capped condensation polymer. The end capped condensation polymers may be used to form additive manufactured articles having high solids loading and improved processing due to improved rheological behavior.

Abstract: A core/shell polymer material suitable for three-dimensional printing is provided. The core/shell polymer material may include at least one amorphous polymer as a core particle and at least one semicrystalline polymer as a shell material surrounding the core particle.

Abstract: A method of making a printed circuit board pallet is provided. The method of making the pallet illustratively includes the steps of: providing a base in a form of a polymer sheet stock; applying a fluid onto the base at selective locations where the pallet will be built-up to a three-dimensional form; depositing a polymer powder onto the base at the selective locations applied with the fluid; removing any excess amounts of the polymer powder not adhered to the fluid; and heating the pallet to fuse the polymer powder together and to the base.

Abstract: An additive manufactured condensation polymer article with improved build or Z direction strength may be formed by physically mixing or depositing thereon a chain extender that extends and chemically bonds the polymer chains within and between layers upon heating and fusing during the additive manufacturing process.

Abstract: Copolymers of condensation polymers are formed by a method of cleaving and reacting with a chain extender to form an end capped cleaved condensation polymer that is further reacted with a second compound that may be comprised of a further chain extender and condensation polymer that react with a reactive group still remaining in the chain extender capping the cleaved condensation polymer. The method allows the formation of block copolymers, branched copolymers and star polymers of differing condensation polymers bonded through the residue of a chain extender.

Abstract: A method of making a printed circuit board pallet is provided. The method of making the pallet illustratively includes the steps of: providing a base in a form of a polymer sheet stock; applying a fluid onto the base at selective locations where the pallet will be built-up to a three-dimensional form; depositing a polymer powder onto the base at the selective locations applied with the fluid; removing any excess amounts of the polymer powder not adhered to the fluid; and heating the pallet to fuse the polymer powder together and to the base.

Abstract: A core/shell polymer material suitable for three-dimensional printing is provided. The core/shell polymer material may include at least one amorphous polymer as a core particle and at least one semicrystalline polymer as a shell material surrounding the core particle.

Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.

Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.

Abstract: A core/shell polymer material suitable for three-dimensional printing is provided. The core/shell polymer material may include at least one amorphous polymer as a core particle and at least one semicrystalline polymer as a shell material surrounding the core particle.

Abstract: Support blocks for printed circuit boards (PCB's) and printed circuit board assemblies (PCBA's), wherein the support blocks are produced from a 3D printing process. The support block including a bottom surface having a vacuum connection; a top surface having at least one vacuum hole; at least one recessed surface that is offset from the top surface; and at least one vacuum channel extending from the vacuum connection to the at least one vacuum hole.

Abstract: An apparatus, system and method of using ultrasonic energy for additive manufacturing. The apparatus, system and method may include comprising: a print bed of print material responsive to ultrasonic energy; and an ultrasonic print head suitable to deliver the ultrasonic energy to the print bed to thereby form the print material into a printed output according to a print plan that exerts control over the ultrasonic print head.

Abstract: The disclosed exemplary apparatuses, systems and methods provide a three-dimensional foam molding, produced via a layer-by-layer additive manufacturing process in which regions of respective layers of pulverant are selectively melted via introduction of electromagnetic energy. These apparatuses, systems and methods may include layers of the pulverant comprising at least thermoplastic polyurethane polymer (TPU) coated upon a sacrificial base particle, wherein the TPU is coated via one of spray drying and a fluidized vessel.

Abstract: Apparatuses, systems and methods to track use of print filament wound on a print spool on a printer in an additive manufacturing print.

Abstract: An apparatus, system and method of additive manufacturing. The apparatus, system and method include at least: a rastering print head suitable to print an outer contour for the additive manufacturing print; a secondary print head suitable to print infrared-actuated print material within the outer counter; and an infrared actuator, suitable to flow the infrared-actuated print material within the outer contour.

Abstract: An apparatus, system and method for additive manufacturing. The apparatus, system and method include at least a print bed having thereon powdered print material; a dispersing head suitable to disperse one or more heat-actuated agents onto the powdered print material as indicated by a print plan; a broadband infrared energy source suitable to pass over the print bed so as to actuate the dispersed agent; and a heat energy filter interfaced to the broadband energy source so as to filter the actuating energy to one or a range of wavelengths of the infrared energy source that is less than the available broadband.

Abstract: An additive manufacturing apparatus, system, and method. The apparatus, system and method are for a hybrid additive manufacturing print nozzle that may include a delivery conduit; an extruder capable of extruding print material through the delivery conduit; a high thermal mass heater about the delivery conduit proximate to the extruder; a low thermal mass heater about the delivery conduit distal from the extruder and proximate to an exit from the delivery conduit; and a controller capable of executing at least a print build using the print material, and of controlling both the high thermal mass heater and the lower thermal mass heater.

Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising a diameter of greater than 15 mm; at least one motor capable of imparting a rotation to a respective one of the two hobs, wherein the extrusion results from the rotation; and an interface to a liquefier capable of outputting the extruded print material filament after at least partial liquefication by at least one nozzle heater to perform the additive manufacturing.

Abstract: Apparatuses, systems and methods of providing heat to enable an FDM additive manufacturing nozzle having refined print control and enhanced printing speed. The heating element may include at least one sheath sized to fittedly engage around an outer circumference of the FDM printer nozzle; at least one wire coil at least partially contacting an inner diameter of the sheath; and at least one energy receiver associated with the at least one wire coil.