Patents by Inventor Main Chang
Main Chang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20050164873Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of an olefin containing a solid titanium catalyst component having a substantially spherical shape and containing a titanium compound and a support made from a magnesium compound and an alkyl silicate. The catalyst system may further contain an organoaluminum compound and an organosilicon compound. Also disclosed are methods of making an impact copolymer involving polymerizing an olefin to provide a polyolefin matrix and polymerizing a polyolefin rubber using a solid titanium catalyst component containing a titanium compound and a support made from a magnesium compound and an alkyl silicate.Type: ApplicationFiled: January 28, 2004Publication date: July 28, 2005Inventors: Zhidong Zhu, Main Chang
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Patent number: 6809168Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: GrantFiled: April 2, 2003Date of Patent: October 26, 2004Assignee: ExxonMobil Chemical Patents Inc.Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Olivier Jean Georjon, Chon-Yie Lin, Michael C. Chen, Galen C. Richeson, Palanisamy Arjunan
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Patent number: 6734267Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst of the invention provides for a supported metallocene catalyst formed by vacuum or pressurized impregnation.Type: GrantFiled: May 6, 2003Date of Patent: May 11, 2004Assignee: Univation Technologies, LLCInventor: Main Chang
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Publication number: 20040087749Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: ApplicationFiled: April 2, 2003Publication date: May 6, 2004Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Armenag H. Dekmezian, Olivier Jean Georjon, Chon-Yie Lin, Michael C. Chen, Galen C. Richeson, Palanisamy Arjunan
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Publication number: 20040087750Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further indude at least two crystalline populations.Type: ApplicationFiled: June 24, 2003Publication date: May 6, 2004Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Chon-Yie Lin, Galen C. Richeson, Palanisamy Arjunan, Olivier Jean Georjon
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Publication number: 20040077806Abstract: A method of lowering MFR response of a high melt flow rate polymer producing metallocene catalyst is provided. The method includes contacting the metallocene catalyst with a sufficient quantity of &agr;,&ohgr;-diene monomer such that when the catalyst composition is contacted with polymerizable reactants under suitable polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 19. Hydrogen and ethylene may also be present in the polymerization. Additionally a catalyst composition is provided which includes a high melt flow rate polymer producing metallocene catalyst and a sufficient quantity of &agr;,&ohgr;-diene monomers such that when the catalyst composition is contacted with a monomer under polymerization conditions, the resulting polymer has an MFR rate in the range of 0.1 to 19.Type: ApplicationFiled: June 24, 2003Publication date: April 22, 2004Inventors: Weiqing Weng, Eric J. Markel, Main Chang, Armenag H. Dekmezian, Palanisamy Arjunan, Olivier J. Georjon
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Publication number: 20030199390Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst of the invention provides for a supported metallocene catalyst formed by vacuum or pressurized impregnation.Type: ApplicationFiled: May 6, 2003Publication date: October 23, 2003Inventor: Main Chang
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Patent number: 6605560Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst of the invention provides for a supported metallocene catalyst formed by vacuum or pressurized impregnation.Type: GrantFiled: March 13, 1997Date of Patent: August 12, 2003Assignee: Univation Technologies, LLCInventor: Main Chang
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Patent number: 6395847Abstract: The invention is directed to organometallic catalysts prepared by a process comprising a) combining nucleophilic group-containing particulate support material with an arylboron or arylaluminum Lewis acid compound in the presence of a Lewis base compound; b) contacting the product of a) with a trialkylaluminum compound before combining said product with a metal precursor compound capable of activation for olefin polymerization by said product a); and, c) combining the product of b) with said metal precursor compound. These catalyst compositions are suitable for addition reactions of ethylenically and acetylenically unsaturated monomers. The invention includes a polymerization process of combining or contacting olefinically unsaturated monomers with the invention catalyst composition. Use of the invention catalyst to polymerize &agr;-olefins is exemplified.Type: GrantFiled: November 19, 1999Date of Patent: May 28, 2002Assignee: ExxonMobil Chemical Patents Inc.Inventor: Main Chang
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Publication number: 20020013440Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: ApplicationFiled: February 20, 2001Publication date: January 31, 2002Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Charlie Y. Lin, Michael C. Chen, Galen C. Richeson
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Publication number: 20010053837Abstract: The copolymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature (without the use of externally added nucleating agents) in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: ApplicationFiled: February 20, 2001Publication date: December 20, 2001Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy K. Mehta, Armenag H. Dekmezian, Main Chang, Rajan K. Chudgar, Christopher R. Davey, Charlie Y. Lin, Michael C. Chen, Galen C. Richeson
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Publication number: 20010049331Abstract: The invention is directed to organometallic catalysts prepared by a process comprising a) combining nucleophilic group-containing particulate support material with an arylboron or arylaluminum Lewis acid compound in the presence of a Lewis base compound; b) contacting the product of a) with a trialkylaluminum compound before combining said product with a metal precursor compound capable of activation for olefin polymerization by said product a); and, c) combining the product of b) with said metal precursor compound. These catalyst compositions are suitable for addition reactions of ethylenically and acetylenically unsaturated monomers. The invention includes a polymerization process of combining or contacting olefinically unsaturated monomers with the invention catalyst composition. Use of the invention catalyst to polymerize &agr;-olefins is exemplified.Type: ApplicationFiled: November 19, 1999Publication date: December 6, 2001Inventor: MAIN CHANG
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Publication number: 20010007896Abstract: The co-polymerization reaction of one or more olefin monomers, such as propylene, with &agr;,&ohgr;-diene units and the resulting copolymers are provided. More specifically, the copolymer may have from 90 to 99.999 weight percent of olefins and from 0.001 to 2.000 weight percent of &agr;,&ohgr;)-dienes. The copolymer may have a weight average molecular weight in the range from 50,000 to 2,000,000, a crystallization temperature in the range from 115° C. to 135° C. and a melt flow rate in the range from 0.1 dg/min to 100 dg/min. These copolymers may be employed in a wide variety of applications, the articles of which include, for example, films, fibers, such as spunbonded and meltblown fibers, fabrics, such as nonwoven fabrics, and molded articles. The copolymer may further include at least two crystalline populations.Type: ApplicationFiled: December 11, 2000Publication date: July 12, 2001Inventors: Pawan Kumar Agarwal, Weiqing Weng, Aspy Keki Mehta, Armenag Hagop Dekmezian, Christopher Ross Davey, Charlie Y. Lin, Michael Chia-Chao Chen, Galen Charles Richeson, Rajan K. Chudgar, Main Chang
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Patent number: 6184170Abstract: This invention relates generally to metallocene catalyst systems and to methods for their production and use. Specifically, this invention relates to a method for preparing metallocene catalyst systems using olefin additives which promote catalyst activity.Type: GrantFiled: May 5, 2000Date of Patent: February 6, 2001Assignee: Exxon Chemical Patents, Inc.Inventor: Main Chang
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Patent number: 6136742Abstract: This invention relates to metallocene catalyst systems and to methods for their production and use. Specifically, this invention relates to catalyst promoters which increase the activity of the metallocene catalyst systems. The promoters can be, for example, styrene or substituted styrene in one embodiment. The metallocene catalyst systems can be used, for example, to make olefins. The catalyst systems of this invention can be supported.Type: GrantFiled: May 22, 1997Date of Patent: October 24, 2000Assignee: Exxon Chemical Patents, Inc.Inventor: Main Chang
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Patent number: 5629253Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst of the invention provides for a supported bulky ligand transition metal catalyst which when utilized in a polymerization process substantially reduces the reactor fouling and sheeting particularly in a slurry phase polymerization process.Type: GrantFiled: January 16, 1996Date of Patent: May 13, 1997Assignee: Exxon Chemical Patents, Inc.Inventor: Main Chang
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Patent number: 5529965Abstract: This invention is generally directed toward a supported catalyst system useful for polymerizing olefins. The method for supporting the catalyst of the invention provides for a supported mixed metallocene/non-metallocene catalyst useful in a process for polymerizing olefins.Type: GrantFiled: October 28, 1994Date of Patent: June 25, 1996Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 5373072Abstract: This invention relates to a supported catalyst composition useful in the polymerization of olefins and to a method for its production. The invention particularly relates to the use of undehydrated silica gel containing from about 6 to about 20 per cent by weight adsorbed water as the catalyst support material. The catalyst is formed by first reacting a trialkylaluminum compound with a metallocene, and subsequently reacting the resulting material with the undehydrated silica gel. The resulting supported metallocene-alumoxane catalyst has a level of activity comparable to that of conventionally made supported catalysts which are achieved at active metal loadings which are reduced from the loadings used in the previously known metallocene-alumoxane catalysts by at least 20%, and preferably 50%.Type: GrantFiled: April 14, 1993Date of Patent: December 13, 1994Inventor: Main Chang
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Patent number: 5238892Abstract: This invention relates to a supported catalyst composition useful in the polymerization of olefins and to a method for its production. The invention particularly relates to the use of undehydrated silica gel containing from about 6 to about 20 percent by weight adsorbed water as the catalyst support material. The catalyst is formed by first reacting a trialkylaluminum compound with a metallocene, and subsequently reacting the resulting material with the undehydrated silica gel. The resulting supported metallocene-alumoxane catalyst has a level of activity comparable to that of conventionally made supported catalysts which are achieved at active metal loadings which are reduced from the loadings used in the previously known metallocene-alumoxane catalysts by at least 20%, and preferably 50%.Type: GrantFiled: June 15, 1992Date of Patent: August 24, 1993Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang
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Patent number: 5147949Abstract: This invention relates to a process for polymerizing olefin using a supported metallocene alumoxane catalyst, which can be used in slurry or liquid phase polymerization of olefins. The invention relates to the use of silica gel containing from about 10 to about 50% by weight adsorbed water as the catalyst support material. It has been found that such silica gel may be safely added to an aluminum trialkyl solution to form by direct reaction with the adsorbed water content of the silica gel catalyst support material the alumoxane component of the catalyst system. An alumoxane coated silica gel was formed to which a metallocene may be added. The resulting material can either be used in this slurry state for slurry polymerization or can be used for liquid phase polymerization.Type: GrantFiled: October 18, 1991Date of Patent: September 15, 1992Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang