Abstract: An improved geometry for flights used in rotary drums of aggregate dryers in the manufacture of asphalt causes the aggregate to shower in an even veil across the full width of the drum under all loading conditions. An opening in the flight having a narrow bottom and wider top allows more aggregate to shower early, especially when flights are lightly loaded, on the uplift side of the drum to complete the aggregate veil and prevent hot gases from bypassing. The opening is oriented with its narrow bottom nearest the inner surface of the drum and its wider top farthest therefrom. The opening does not extend through the full height of the flight, which would form an undesired gap allowing an excessive volume of aggregate to flood out of fully loaded flights on the uplift side of rotation. Such flooding discharge causes a similar imbalance of drying to that caused by too little discharge from light loaded flights.

Abstract: A storage silo apparatus having a storage silo including a shell wall, a secondary wall spaced radially outwards from the shell wall, and a space having a first width formed between an outer surface of the shell wall and an inner surface of the secondary wall. An insulation layer located in the space is narrower than the space such that an air gap is formed within the space. The air gap is formed radially adjacent the insulation layer and is configured to resist heat transfer between the shell wall and the secondary wall.

Abstract: A storage silo apparatus having a storage silo including a shell wall, a secondary wall spaced radially outwards from the shell wall, and a space having a first width formed between an outer surface of the shell wall and an inner surface of the secondary wall. An insulation layer located in the space is narrower than the space such that an air gap is formed within the space. The air gap is formed radially adjacent the insulation layer and is configured to resist heat transfer between the shell wall and the secondary wall.

Abstract: A combination of components for use in making asphalt concrete from a mixture of virgin aggregate material with recycled asphalt products and/or recycled asphalt shingles encompasses a direct dryer for heating virgin aggregate material; a pre-dryer for heating recycled asphalt product and/or recycled asphalt shingles, said pre-dryer using warm exhaust gas from said direct dryer to heat the recycled asphalt product and/or recycled asphalt shingles; and means for conveying warm exhaust gas from said direct dryer to said pre-dryer.

Abstract: A bulk material storage container assembly for storing and unloading particulate material includes a storage vessel adapted to hold particulate material. A discharge port is in fluid communication with the storage vessel and with a discharge port outlet. The discharge port is also sized and shaped to facilitate bridging of particulate material. A shaft is mounted within the storage vessel adjacent to the discharge port and adapted for reciprocal movement with respect to the discharge port. A rake is mounted on said shaft and adapted to disaggregate particulate material that has bridged proximate the discharge port as the shaft is reciprocated with respect to the discharge port.

Abstract: A combination of components is provided for use in making asphalt concrete from a plurality of aggregate material streams. The combination includes an indirect dryer for heating aggregate material from a first material stream without directly exposing said first stream material to hot gases of combustion. The combination also includes a mixer for mixing aggregate material from the first material stream, aggregate material that has not been heated in the indirect dryer from a second material stream, and a binder component to produce asphalt concrete.

Abstract: A dryer adapted for use in an asphalt plant. The dryer comprises a drum having an inner wall and a plurality of flights, each of which is disposed on the inner wall of the drum and each of which has a proximal end and a distal end spaced apart from the proximal end. At least one of the plurality of flights comprises a V-shaped notch. A method for drying components of asphalt comprising drying the components of asphalt in the drum of such a dryer.

Abstract: A bulk material storage container assembly for storing and unloading particulate material includes a storage vessel adapted to hold particulate material. A discharge port is in fluid communication with the storage vessel and with a discharge port outlet. The discharge port is also sized and shaped to facilitate bridging of particulate material. A shaft is mounted within the storage vessel adjacent to the discharge port and adapted for reciprocal movement with respect to the discharge port. A rake is mounted on said shaft and adapted to disaggregate particulate material that has bridged proximate the discharge port as the shaft is reciprocated with respect to the discharge port.

Abstract: A combination of components for use in making asphalt concrete from a mixture of virgin aggregate material with recycled asphalt products and/or recycled asphalt shingles encompasses a direct dryer for heating virgin aggregate material; a pre-dryer for heating recycled asphalt product and/or recycled asphalt shingles, said pre-dryer using warm exhaust gas from said direct dryer to heat the recycled asphalt product and/or recycled asphalt shingles; and means for conveying warm exhaust gas from said direct dryer to said pre-dryer.

Abstract: A system for controlling the production of an asphalt mix. The preferred system comprises an asphaltic material source, an asphaltic material sensor, a liquid asphalt cement source, a liquid asphalt cement meter, and a controller. The asphaltic material sensor communicates the amount of asphaltic material liquid asphalt cement and the amount of asphaltic material moisture contained in the amount of asphaltic material to the controller, the liquid asphalt cement meter communicates the amount of liquid asphalt cement provided by the liquid asphalt cement source to the controller, and the controller controls the amount of asphaltic material provided by the asphaltic material source and the amount of the liquid asphalt cement provided by the liquid asphalt cement source. A method comprising controlling the amount of asphaltic material and the amount of liquid asphalt cement provided to the asphalt mix substantially continuously and substantially in real time.

Abstract: An assembly for processing green biomass materials from two separate feed sources for use as a fuel pellet includes a drying assembly, a torrefaction assembly and a heating assembly. The drying assembly is adapted to convert the green biomass material obtained from a first source to white biomass material. The torrefaction assembly is adapted to convert green biomass material obtained from a second source to torrefied biomass material. The heating assembly provides heat for both the drying assembly and the torrefaction assembly.

Abstract: A dryer adapted for use in an asphalt plant. The dryer comprises a drum having an inner wall and a plurality of flights, each of which is disposed on the inner wall of the drum and each of which has a proximal end and a distal end spaced apart from the proximal end. At least one of the plurality of flights comprises a V-shaped notch. A method for drying components of asphalt comprising drying the components of asphalt in the drum of such a dryer.

Abstract: A system for controlling the production of an asphalt mix. The preferred system comprises an asphaltic material source, an asphaltic material sensor, a liquid asphalt cement source, a liquid asphalt cement meter, and a controller. The asphaltic material sensor communicates the amount of asphaltic material liquid asphalt cement and the amount of asphaltic material moisture contained in the amount of asphaltic material to the controller, the liquid asphalt cement meter communicates the amount of liquid asphalt cement provided by the liquid asphalt cement source to the controller, and the controller controls the amount of asphaltic material provided by the asphaltic material source and the amount of the liquid asphalt cement provided by the liquid asphalt cement source. A method comprising controlling the amount of asphaltic material and the amount of liquid asphalt cement provided to the asphalt mix substantially continuously and substantially in real time.

Abstract: A dryer performance optimization system comprising a dryer having an inner wall and being adapted to rotate at variable speeds and a variable frequency drive being adapted to vary the rotational speed of the dryer. The preferred system also comprises a baghouse having an inlet end being adapted to receive exhaust gas from the dryer and an outlet end and a controller being adapted to control the temperature of the exhaust gas from the dryer. A method for controlling the temperature of exhaust gas in a baghouse comprising providing a dryer performance optimization system as described herein and varying the temperature of the exhaust gas from the dryer by varying the rotational speed of the dryer.

Abstract: A system for controlling the production of an asphalt mix. The preferred system comprises a recycled asphalt pavement source, a recycled asphalt pavement sensor, a liquid asphalt cement source, a liquid asphalt cement meter, and a controller. The recycled asphalt pavement sensor communicates the amount of recycled liquid asphalt cement and the amount of RAP moisture contained in the amount of recycled asphalt pavement to the controller, the liquid asphalt cement meter communicates the amount of liquid asphalt cement provided by the liquid asphalt cement source to the controller, and the controller controls the amount of recycled asphalt pavement provided by the recycled asphalt pavement source and the amount of the liquid asphalt cement provided by the liquid asphalt cement source. A method comprising controlling the amount of recycled asphalt pavement and the amount of liquid asphalt cement provided to the asphalt mix substantially continuously and substantially in real time.

Abstract: A dryer having an inlet end, a discharge end, an exterior shell, a discharge end manifold and an inlet end manifold. The preferred dryer also comprises a primary tube adapted to convey heat transfer oil to and from the dryer, a discharge end secondary tube which is in fluid communication with the primary tube and the discharge end manifold, and an inlet end secondary tube which is in fluid communication with the inlet end manifold. The preferred dryer further comprises a plurality of tertiary tubes which are in fluid communication with the discharge end manifold and the inlet end manifold, a heat source that is adapted to heat the heat transfer oil, and a sweep gas assembly. The preferred method comprises providing such a dryer, introducing heat transfer oil into the dryer, introducing wood materials into the dryer and drying the wood materials.

Abstract: An assembly for processing green biomass material for pelletizing into a fuel pellet includes a heating assembly, a drying assembly and a cooling assembly. The heating assembly heats a thermal fluid to a temperature within the range of 200° F. to 550° F. The drying assembly includes a rotating dryer drum that has a plurality of thermal fluid tubes therein. Material that is dried in the dryer drum is conveyed to a rotating cooling drum that has a cooling tube extending along the interior thereof. A nozzle is mounted on the end of the cooling tube to discharge cooling fluid on the material therein, and a plurality of flights are mounted on the interior of the cooling drum and arranged to direct material from the inlet to the discharge outlet as the cooling drum is rotated.

Abstract: A concrete plant comprising an aggregate feed bin adapted to hold and release aggregate materials, a feed conveyor adapted to receive the aggregate materials from the aggregate feed bin, a collecting belt conveyor adapted to receive the aggregate materials from the feed conveyor, a silo assembly adapted to hold and release components of concrete, a screw conveyor adapted to receive the components of concrete from the silo assembly and convey the components of concrete to the collecting belt conveyor, and a mixer adapted to receive the aggregate materials and components of concrete from the collecting belt conveyor and mix the aggregate materials and components of concrete with water. The amount of aggregate materials received by the collecting belt conveyor from the conveyor and the amount of concrete components received by the collecting belt conveyor from the conveyor are precisely and accurately controlled.

Abstract: A control system for controlling the temperature of the asphalt mix comprising a recycled asphalt pavement source that is adapted to provide an amount of recycled asphalt pavement, a recycled asphalt pavement sensor that is adapted to determine an amount of RAP moisture contained in the amount of recycled asphalt pavement, a liquid asphalt cement source that is adapted to provide an amount of liquid asphalt cement, a liquid asphalt cement meter that is adapted to determine the amount of liquid asphalt cement provided by the liquid asphalt cement source, a burner assembly having a variable firing rate, a dryer, and a controller that is adapted to communicate with the recycled asphalt pavement source, the recycled asphalt pavement sensor, the liquid asphalt cement source, the liquid asphalt cement meter, and the burner assembly. The controller automatically controls the variable firing rate of the burner assembly.

Abstract: A combination of components is provided for use in making asphalt concrete from a plurality of aggregate material streams. The combination includes an indirect dryer for heating aggregate material from a first material stream without directly exposing said first stream material to hot gases of combustion. The combination also includes a mixer for mixing aggregate material from the first material stream, aggregate material that has not been heated in the indirect dryer from a second material stream, and a binder component to produce asphalt concrete.