Patents by Inventor Manabu Tateno

Manabu Tateno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11046019
    Abstract: A heat-shielding film structure comprises a first and a second heat-shielding film. The first heat-shielding film is a heat-shielding film formed on a surface of a component that is formed from an Al alloy with an Al purity of less than 99.0% as a base material. The second heat-shielding film is a heat-shielding film formed on the surface of the first heat-shielding film. The second heat-shielding film is obtained by anodizing treatment of Al foil with an Al purity equal to or larger than 99.0%. The first heat-shielding film has a porous structure. The second heat-shielding film has a porous alumina on its surface. The first heat-shielding film and the porous alumina have a lower heat conductivity and a lower heat capacity per unit volume than the base material.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: June 29, 2021
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Manabu Tateno
  • Patent number: 10865667
    Abstract: An internal combustion engine includes: intake and exhaust ports; an intake valve including an intake valve shaft and an intake valve head; and an exhaust valve including an exhaust valve shaft and an exhaust valve head. The surface of the intake valve includes an intake-valve-head front surface exposed in a combustion chamber when the intake valve is closed and an intake-valve-head back surface exposed in the intake port when the intake valve is closed. The surface of the exhaust valve includes an exhaust-valve-head front surface exposed in the combustion chamber when the exhaust valve is closed and an exhaust-valve-head back surface exposed in the exhaust port when the exhaust valve is closed. The arithmetic mean roughness of the whole exhaust-valve-head back surface is greater than the arithmetic mean roughness of each of the whole intake-valve-head front surface, the whole intake-valve-head back surface and the whole exhaust-valve-head front surface.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: December 15, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu Tateno
  • Patent number: 10677116
    Abstract: A decompression pin is inserted into a swing range of an end portion of a rocker arm, on a side which is supported by a lash adjuster, when the rocker arm has been inclined toward a direction in which a valve is opened. The decompression pin comes into contact with the end portion of the rocker arm when the rocker arm is inclined toward a direction in which the valve is closed, and thereby restricts the rocker arm from returning to a position at which the valve is completely closed, and the valve becomes in a slightly opened state even in a compression stroke.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: June 9, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu Tateno
  • Publication number: 20200157979
    Abstract: An internal combustion engine includes: intake and exhaust ports; an intake valve including an intake valve shaft and an intake valve head; and an exhaust valve including an exhaust valve shaft and an exhaust valve head. The surface of the intake valve includes an intake-valve-head front surface exposed in a combustion chamber when the intake valve is closed and an intake-valve-head back surface exposed in the intake port when the intake valve is closed. The surface of the exhaust valve includes an exhaust-valve-head front surface exposed in the combustion chamber when the exhaust valve is closed and an exhaust-valve-head back surface exposed in the exhaust port when the exhaust valve is closed. The arithmetic mean roughness of the whole exhaust-valve-head back surface is greater than the arithmetic mean roughness of each of the whole intake-valve-head front surface, the whole intake-valve-head back surface and the whole exhaust-valve-head front surface.
    Type: Application
    Filed: September 17, 2019
    Publication date: May 21, 2020
    Inventor: Manabu TATENO
  • Patent number: 10641203
    Abstract: A waste heat recovery apparatus includes an evaporator, an expander, a condenser, a liquid-phase refrigerant supply device, and a control device. The control device is configured to control the liquid-phase refrigerant supply device so as to bring the supply of the liquid-phase refrigerant by the liquid-phase refrigerant supply device into a stopped state at least until an amount of the liquid-phase refrigerant stored in the evaporator becomes equal to or lower than a predetermined low refrigerant amount, during operation of the internal combustion engine.
    Type: Grant
    Filed: March 15, 2018
    Date of Patent: May 5, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu Tateno
  • Patent number: 10550730
    Abstract: A waste heat recovery system includes an evaporator that evaporates a coolant in a liquid phase by using waste heat from an internal combustion engine, a turbine that rotates by receiving the coolant in a gas phase having passed through the evaporator, a condenser that condenses the coolant in the gas phase having passed through the turbine into the coolant in the liquid phase, and a pump that supplies the coolant in the liquid phase fed from the condenser to the evaporator. The waste heat recovery system further includes a coupling mechanism that constantly couples a rotating shaft of the turbine to a crankshaft of the internal combustion engine, and the crankshaft is directly coupled to a vehicle transmission.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: February 4, 2020
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Manabu Tateno
  • Publication number: 20190301316
    Abstract: A decompression pin is inserted into a swing range of an end portion of a rocker arm, on a side which is supported by a lash adjuster, when the rocker arm has been inclined toward a direction in which a valve is opened. The decompression pin comes into contact with the end portion of the rocker arm 4 when the rocker arm is inclined toward a direction in which the valve is closed, and thereby restricts the rocker arm from returning to a position at which the valve is completely closed, and the valve becomes in a slightly opened state even in a compression stroke.
    Type: Application
    Filed: February 22, 2019
    Publication date: October 3, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu TATENO
  • Patent number: 10309293
    Abstract: A thermal insulation film is formed on a bottom surface of a cylinder head facing a top surface of a piston. The thermal insulation film in a region (a circumferential region) of a bottom surface of the cylinder head configuring a squish area in a circumferential edge of a cavity region is formed to be thinner than the thermal insulation film in a region (a cavity region) of the bottom surface of the cylinder head facing a cavity. The thermal insulation film in the circumferential region is polished, and surface roughness thereof is equal to or lower than 3 ?m. The thermal insulation film in the cavity region is not polished, and surface roughness thereof is 3 to 8 ?m on average.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: June 4, 2019
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Manabu Tateno
  • Patent number: 10280808
    Abstract: A Rankine cycle system includes a boiler configured to apply waste heat to refrigerant circulating in an internal-combustion engine to vaporize the refrigerant; a gas-liquid separator configured to separate gas-liquid two-phase refrigerant, sent from the boiler, into gas phase fluid and liquid phase fluid; a superheater configured to superheat the gas phase fluid, sent from the gas-liquid separator, through heat exchange with exhaust gas of the internal-combustion engine; an expander configured to expand the gas phase fluid, passing through the superheater, to recover thermal energy, and a condenser configured to condense the gas phase fluid, passing through the expander, to return the gas phase fluid to liquid phase fluid. The gas-liquid separator is connected to the internal combustion engine via a refrigerant pipe. The internal combustion engine is fixed onto an engine mount of a vehicle. The gas-liquid separator is fixed to the internal combustion engine via a bracket.
    Type: Grant
    Filed: October 28, 2016
    Date of Patent: May 7, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu Tateno
  • Patent number: 10253656
    Abstract: A Rankine cycle system includes a boiler configured to apply waste heat to refrigerant circulating in an internal-combustion engine to vaporize the refrigerant; a gas-liquid separator configured to separate gas-liquid two-phase refrigerant, sent from the boiler, into gas phase fluid and liquid phase fluid; a superheater configured to superheat the gas phase fluid, sent from the gas-liquid separator, through heat exchange with exhaust gas of the internal-combustion engine; an expander configured to expand the gas phase fluid, passing through the superheater, to recover thermal energy, and a condenser configured to condense the gas phase fluid, passing through the expander, to return the gas phase fluid to liquid phase fluid. The gas-liquid separator is fixed to a cylinder head of the internal-combustion engine. It is preferable that the gas-liquid separator is configured to include a bracket, and is fixed to the cylinder head via the bracket.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: April 9, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu Tateno
  • Patent number: 10173372
    Abstract: A second heat-shielding film 20 produced by anodizing treatment of both surfaces of pure Al foil with an Al purity equal to or larger than 99.0% is disposed on a surface of a first heat-shielding film 12 that is formed by anodizing treatment of a surface of a combustion chamber configuring component 10 formed from an Al alloy (Al purity of less than 99.0%) as a based material. A heat resistant adhesive is poured from between these heat-shielding films, and the heat resistant adhesive is heated and cured (an intermediate layer 22). Since the second heat-shielding film has low surface roughness Ra of an average of approximately 1.0 ?m even in an unpolished state, polishing or the like for the film with an objective of smoothing after bonding of the second heat-shielding film can be omitted. Further, the heat-shielding film structure with a smoothed surface can be provided.
    Type: Grant
    Filed: April 8, 2016
    Date of Patent: January 8, 2019
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Manabu Tateno
  • Publication number: 20180313233
    Abstract: A waste heat recovery system includes an evaporator that evaporates a coolant in a liquid phase by using waste heat from an internal combustion engine, a turbine that rotates by receiving the coolant in a gas phase having passed through the evaporator, a condenser that condenses the coolant in the gas phase having passed through the turbine into the coolant in the liquid phase, and a pump that supplies the coolant in the liquid phase fed from the condenser to the evaporator. The waste heat recovery system further includes a coupling mechanism that constantly couples a rotating shaft of the turbine to a crankshaft of the internal combustion engine, and the crankshaft is directly coupled to a vehicle transmission.
    Type: Application
    Filed: March 27, 2018
    Publication date: November 1, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu Tateno
  • Publication number: 20180305836
    Abstract: A second heat-shielding film 20 produced by anodizing treatment of both surfaces of pure Al foil with an Al purity equal to or larger than 99.0% is disposed on a surface of a first heat-shielding film 12 that is formed by anodizing treatment of a surface of a combustion chamber configuring component 10 formed from an Al alloy (Al purity of less than 99.0%) as a based material. A heat resistant adhesive is poured from between these heat-shielding films, and the heat resistant adhesive is heated and cured (an intermediate layer 22). Since the second heat-shielding film has low surface roughness Ra of an average of approximately 1.0 ?m even in an unpolished state, polishing or the like for the film with an objective of smoothing after bonding of the second heat-shielding film can be omitted. Further, the heat-shielding film structure with a smoothed surface can be provided.
    Type: Application
    Filed: June 29, 2018
    Publication date: October 25, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu Tateno
  • Publication number: 20180266360
    Abstract: A waste heat recovery apparatus includes an evaporator, an expander, a condenser, a liquid-phase refrigerant supply device, and a control device. The control device is configured to control the liquid-phase refrigerant supply device so as to bring the supply of the liquid-phase refrigerant by the liquid-phase refrigerant supply device into a stopped state at least until an amount of the liquid-phase refrigerant stored in the evaporator becomes equal to or lower than a predetermined low refrigerant amount, during operation of the internal combustion engine.
    Type: Application
    Filed: March 15, 2018
    Publication date: September 20, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu TATENO
  • Patent number: 9957916
    Abstract: The present invention relates to an internal combustion engine. An object of the invention is to allow an effect produced by an anodic oxide film to be exerted while suppressing a decrease in the combustion rate. A piston 10 includes a cavity portion 20 and a tapered portion 26 that is formed so as to surround the cavity portion 20 on an outer side thereof. The diameter of the tapered portion 26 decreases progressively in the downward direction from the top face side of the piston. A squish portion 28 is formed on an outer side of the tapered portion 26. An anodic oxide film 30 is formed on a surface (tapered face) of the tapered portion 26 and a surface (squish face) of the squish portion 28. The anodic oxide film 30 is not formed on the surface (cavity face) of the cavity portion 20.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: May 1, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Manabu Tateno, Akio Kawaguchi, Hideyuki Nishida, Hideo Yamashita, Hiroki Iguma, Akira Yamashita, Kazuyasu Iwata
  • Publication number: 20170284281
    Abstract: A thermal insulation film is formed on a bottom surface of a cylinder head facing a top surface of a piston. The thermal insulation film in a region (a circumferential region) of a bottom surface of the cylinder head configuring a squish area in a circumferential edge of a cavity region is formed to be thinner than the thermal insulation film in a region (a cavity region) of the bottom surface of the cylinder head facing a cavity. The thermal insulation film in the circumferential region is polished, and surface roughness thereof is equal to or lower than 3 ?m. The thermal insulation film in the cavity region is not polished, and surface roughness thereof is 3 to 8 ?m on average.
    Type: Application
    Filed: August 11, 2015
    Publication date: October 5, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu TATENO
  • Publication number: 20170175588
    Abstract: A Rankine cycle system includes a boiler configured to apply waste heat to refrigerant circulating in an internal-combustion engine to vaporize the refrigerant; a gas-liquid separator configured to separate gas-liquid two-phase refrigerant, sent from the boiler, into gas phase fluid and liquid phase fluid; a superheater configured to superheat the gas phase fluid, sent from the gas-liquid separator, through heat exchange with exhaust gas of the internal-combustion engine; an expander configured to expand the gas phase fluid, passing through the superheater, to recover thermal energy, and a condenser configured to condense the gas phase fluid, passing through the expander, to return the gas phase fluid to liquid phase fluid. The gas-liquid separator is connected to the internal combustion engine via a refrigerant pipe. The internal combustion engine is fixed onto an engine mount of a vehicle. The gas-liquid separator is fixed to the internal combustion engine via a bracket.
    Type: Application
    Filed: October 28, 2016
    Publication date: June 22, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu TATENO
  • Publication number: 20170175587
    Abstract: A Rankine cycle system includes a boiler configured to apply waste heat to refrigerant circulating in an internal-combustion engine to vaporize the refrigerant; a gas-liquid separator configured to separate gas-liquid two-phase refrigerant, sent from the boiler, into gas phase fluid and liquid phase fluid; a superheater configured to superheat the gas phase fluid, sent from the gas-liquid separator, through heat exchange with exhaust gas of the internal-combustion engine; an expander configured to expand the gas phase fluid, passing through the superheater, to recover thermal energy, and a condenser configured to condense the gas phase fluid, passing through the expander, to return the gas phase fluid to liquid phase fluid. The gas-liquid separator is fixed to a cylinder head of the internal-combustion engine. It is preferable that the gas-liquid separator is configured to include a bracket, and is fixed to the cylinder head via the bracket.
    Type: Application
    Filed: October 27, 2016
    Publication date: June 22, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu TATENO
  • Publication number: 20160305037
    Abstract: A second heat-shielding film 20 produced by anodizing treatment of both surfaces of pure Al foil with an Al purity equal to or larger than 99.0% is disposed on a surface of a first heat-shielding film 12 that is formed by anodizing treatment of a surface of a combustion chamber configuring component 10 formed from an Al alloy (Al purity of less than 99.0%) as a based material. A heat resistant adhesive is poured from between these heat-shielding films, and the heat resistant adhesive is heated and cured (an intermediate layer 22). Since the second heat-shielding film has low surface roughness Ra of an average of approximately 1.0 ?m even in an unpolished state, polishing or the like for the film with an objective of smoothing after bonding of the second heat-shielding film can be omitted. Further, the heat-shielding film structure with a smoothed surface can be provided.
    Type: Application
    Filed: April 8, 2016
    Publication date: October 20, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Manabu TATENO
  • Publication number: 20160273484
    Abstract: The present invention relates to an internal combustion engine. An object of the invention is to allow an effect produced by are anodic oxide film to be exerted while suppressing a decrease in the combustion rate. A piston 10 includes a cavity portion 20 and a tapered portion 26 that is formed so as to surround the cavity portion 20 on an outer side thereof. The diameter of the tapered portion 26 decreases progressively in the downward direction from the top face side of the piston. A squish portion 28 is formed on an outer side of the tapered portion 26. An anodic oxide film 30 is formed on a surface (tapered face) of the tapered portion 26 and a surface (squish face) of the squish portion 28. The anodic oxide film 30 is not formed on the surface (cavity face) of the cavity portion 20.
    Type: Application
    Filed: September 12, 2014
    Publication date: September 22, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Manabu TATENO, Akio KAWAGUCHI, Hideyuki NISHIDA, Hideo YAMASHITA, Hiroki IGUMA, Akira YAMASHITA, Kazuyasu IWATA