Patents by Inventor Marc BIRD

Marc BIRD has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11992881
    Abstract: A cutting element comprises a supporting substrate, and a cutting table attached to an end of the supporting substrate. The cutting table comprises a first region and a second region. The first region comprising inter-bonded diamond particles and is substantially free of at least highly catalytic metallic compounds, one or more non-catalytic compounds within interstitial spaces between the inter-bonded diamond particles, and voids within interstitial spaces between the inter-bonded diamond particles. The second region comprising inter-bonded diamond particles, one or more non-catalytic compounds within interstitial spaces between the inter-bonded diamond particles, and one or more metallic phases within interstitial spaces between the inter-bonded diamond particles. The first region of the cutting table has a content of elemental metal of at least about 2.6 wt %. A method of forming a cutting element, and an earth-boring tool are also described.
    Type: Grant
    Filed: October 25, 2021
    Date of Patent: May 28, 2024
    Assignee: Baker Hughes Oilfield Operations LLC
    Inventors: Nicholas J. Lyons, Marc Bird, Andrew Robertson
  • Publication number: 20240141461
    Abstract: A sintered cemented carbide includes a high entropy carbide or a spinodal decomposed product thereof; and a metallic binder containing at least one of Co, Co—Ru, Ni, Co—Ni, Co—Cr, Co—Ni—Cr, Co—Re, Co—Ni—Re, Co—Ni—Ru, or a high entropy alloy, wherein the high entropy carbide is a single-phase solid solution carbide comprising four to ten metallic elements, and the spinodal decomposed product thereof includes two chemically distinct phases having a same crystal structure. A sintered cemented carbide also includes a carbide including at least one of WC, TiC, ZrC, HfC, NbC, TaC, or Cr3C2; and a metallic binder including a high entropy alloy. The high entropy alloy is an alloy of four to ten alloy elements selected from Al, Be, Fe, Co, Cr, Ni, Cu, W, V, Zr, Ti, Mn, Hf, Nb, Mo, Ru, Re, Ge, Sn, C, B, or Si.
    Type: Application
    Filed: October 26, 2022
    Publication date: May 2, 2024
    Inventors: Andrew Robertson, Marc Bird
  • Patent number: 11828109
    Abstract: Cutting elements for earth-boring tools may include a cutting edge located proximate to a periphery of the cutting element. The cutting edge may be positioned and configured to contact an earth formation during an earth-boring operation. The cutting edge may include a first portion having a first radius of curvature and a second portion having a second, larger radius of curvature. The second portion may be circumferentially offset from the first portion.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: November 28, 2023
    Assignee: Baker Hughes Oilfield Operations LLC
    Inventors: John A. Bomidi, Konrad T. Izbinski, Jayesh Jain, Xu Huang, Marc Bird
  • Publication number: 20230126964
    Abstract: A method of making a cutting element for use on an earth-boring tool may include forming the cutting element including a cutting table formed from a superabrasive polycrystalline material. The method may further include polishing a cutting surface of the cutting table by pulsing a laser onto the cutting surface of the cutting table. The cutting element may include a superabrasive polycrystalline cutting table including a cutting surface substantially free of micro-anomalies in the superabrasive material.
    Type: Application
    Filed: October 24, 2022
    Publication date: April 27, 2023
    Inventors: Marc Bird, John A. Bomidi, Andrew Robertson, Nicholas J. Lyons, Amir Rabani, Paul Butler-Smith, Jair Leal
  • Publication number: 20230129943
    Abstract: A cutting element comprises a supporting substrate, and a cutting table attached to an end of the supporting substrate. The cutting table comprises a first region and a second region. The first region comprising inter-bonded diamond particles and is substantially free of at least highly catalytic metallic compounds, one or more non-catalytic compounds within interstitial spaces between the inter-bonded diamond particles, and voids within interstitial spaces between the inter-bonded diamond particles. The second region comprising inter-bonded diamond particles, one or more non-catalytic compounds within interstitial spaces between the inter-bonded diamond particles, and one or more metallic phases within interstitial spaces between the inter-bonded diamond particles. The first region of the cutting table has a content of elemental metal of at least about 2.6 wt %. A method of forming a cutting element, and an earth-boring tool are also described.
    Type: Application
    Filed: October 25, 2021
    Publication date: April 27, 2023
    Inventors: Nicholas J. Lyons, Marc Bird, Andrew Robertson
  • Publication number: 20220397005
    Abstract: A cutting table for a cutting element, including: a diamond phase; a tungsten carbide phase; a cobalt-tungsten metallic phase; and an intermetallic phase comprising Co3WCx, where 0?x?1. Also disclosed is a method of manufacturing a cutting element, the method including: sintering diamond and tungsten carbide particles in the presence of Co and W to about 1520° C. or greater under pressure of about 57 kbar or greater to form a hard metal-diamond composite compact and solubilize carbon and tungsten within the compact; cooling the cutting element at about 1° C./sec or greater; and subsequent to cooling the cutting element, heat-treating the cutting element to precipitate carbon and tungsten in the compact as an intermetallic phase.
    Type: Application
    Filed: June 15, 2021
    Publication date: December 15, 2022
    Inventors: Andrew Robertson, Marc Bird
  • Publication number: 20220389768
    Abstract: Cutting elements for earth-boring tools may include a cutting edge located proximate to a periphery of the cutting element. The cutting edge may be positioned and configured to contact an earth formation during an earth-boring operation. The cutting edge may include a first portion having a first radius of curvature and a second portion having a second, larger radius of curvature. The second portion may be circumferentially offset from the first portion.
    Type: Application
    Filed: June 7, 2021
    Publication date: December 8, 2022
    Inventors: John A. Bomidi, Konrad T. Izbinski, Jayesh Jain, Xu Huang, Marc Bird
  • Publication number: 20220342113
    Abstract: A method of estimating a property associated with a subterranean region includes acquiring a synthetic physical model of the subterranean region, the physical model made from at least a mineral material and constructed using an additive manufacturing process, the physical model having a microstructure, the microstructure having a parameter that varies along at least a first axis of the physical model. The method also includes performing a measurement of the physical model under an applied condition, and estimating the property of the subterranean region based on the measurement.
    Type: Application
    Filed: April 21, 2021
    Publication date: October 27, 2022
    Applicant: Baker Hughes Oilfield Operations LLC
    Inventors: Umesh Prasad, Marc Bird, Jeffrey Honekamp, Anjani Achanta
  • Publication number: 20220298867
    Abstract: A cutting element comprises a supporting substrate, and a cutting table attached to an end of the supporting substrate. The cutting table comprises inter-bonded diamond particles, and a thermally stable material within interstitial spaces between the inter-bonded diamond particles. The thermally stable material comprises a carbide precipitate having the general chemical formula, A3XZn-1, where A comprises one or more of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Ac, Th, Pa, and U; X comprises one or more of Al, Ga, Sn, Be, Bi, Te, Sb, Se, As, Ge, Si, B, and P; Z comprises C; and n is greater than or equal to 0 and less than or equal to 0.75. A method of forming a cutting element, an earth-boring tool, a supporting substrate, and a method of forming a supporting substrate are also described.
    Type: Application
    Filed: June 1, 2022
    Publication date: September 22, 2022
    Inventors: Wanjun Cao, Marc Bird
  • Publication number: 20210245244
    Abstract: Methods of making cutting elements for earth-boring tools may involve intermixing discrete particles of superabrasive material with a binder material in a solvent to form a slurry. The slurry may be vacuum dried or spray dried to disaggregate individual precursor agglomerates including a group of discrete particles suspended in a discrete quantity of the binder material from one another. The precursor agglomerates may be sintered while exposing the precursor agglomerates to a quantity of catalyst material to form agglomerates including discrete quantities of polycrystalline, superabrasive material while inhibiting formation of inter-granular bonds among the agglomerates themselves. The agglomerates may subsequently be sintered while exposing the agglomerates to another quantity of catalyst material to form a table for the cutting element including inter-granular bonds among adjacent grains of the agglomerates.
    Type: Application
    Filed: February 10, 2021
    Publication date: August 12, 2021
    Inventors: Andrew Robertson, Marc Bird
  • Publication number: 20200017413
    Abstract: Polycrystalline diamond compacts having interstitial diamonds and methods of forming polycrystalline diamond compact shaving interstitial diamonds with a quench cycle are described herein. In one embodiment, a polycrystalline diamond compact includes a substrate and a polycrystalline diamond body attached to the substrate. The polycrystalline diamond body includes a plurality of inter-bonded diamond grains that are attached to one another in an interconnected network of diamond grains and interstitial pockets between the inter-bonded diamond grains, and a plurality of interstitial diamond grains that are positioned in the interstitial pockets. Each of the plurality of interstitial diamond grains are attached to a single diamond grain of the interconnected network of diamond grains or other interstitial diamond grains.
    Type: Application
    Filed: February 17, 2017
    Publication date: January 16, 2020
    Inventors: Andrew GLEDHILL, Danny SCOTT, Marc BIRD