Abstract: In some embodiments, an illustrative no-touch mail processing system may include a return mail processor (RMP) computer programed to receive a print file request of a customer; wherein the print file request was utilized to print mail pieces based on a print file comprised within the print file request; an image processing machine at the RMP configured to associate, in a no-touch manner, a returned mail piece based on the print file from the customer and an identification indicia on the returned mail piece; and a return mail processing machine (RMPM) at the RMP configured to utilize other information, that is not visible on the returned mail piece or through a send window of the returned mail piece, to cause a returned mail activity to be performed, in the no-touch manner, with the returned mail piece in accordance to a rule of the customer.

Abstract: A mail piece sortation system for maximizing a number of INTELLIGENT MAIL BARCODES (IMBs) encoded mail pieces that are postal-allowable within a mailing tray is described. The system utilizes the thickness of each mail piece, which is determined before placement of the mail piece into a mailing tray. A computer controller oversees the operation of the system and tracks the thickness of each mail piece for assembling each mailing tray with a maximum number of mail pieces based on the thickness determination to achieve a maximum allowable number of mail pieces within the mail tray. INTELLIGENT MAIL TRAY LABELS (IMTLs) are created by the system and attached by an operator to each mailing tray.

Abstract: A computer controlled mail piece assembly and wrapping system discloses a process for culling candidate mail pieces from bulk mail pieces, a mail piece feeder, a mail piece reader coupled to the feeder that identifies suitable candidate mail pieces, a collator coupled to the feeder for collating multiple identified mail pieces, a buffer coupled to the collator for regulating the delivery rate of the multiple mail pieces exiting to a wrap inserter, a wrap inserter coupled to the buffer for wrapping mail pieces and selected inserts into a mailing container, a printer interfaced with the wrap inserter for printing information onto the mailing container; an outstacker coupled to the wrap inserter for transferring envelope wrapped mail pieces and selected inserts to a desired location, and a computer with suitable programming for operating the system.

Abstract: A mail item sortation system and method that includes an external controller for culling candidate letters in a mailing job to produce groupings of letters based on industry average weights and/or thicknesses in order to place all the candidate letters going to a single address adjacent to each other, an internal controller, interfaced with the external controller, that utilizes the groupings of letters to manage multiple letter sorters, wherein a specific letter sorter is selected to pair a calculated number of pockets to accommodate the groupings with an actual number of pockets in the selected letter sorter, and a transfer process for moving letters within the letter sorter pockets to a StatementPack machine.

Abstract: A mail item sortation system and method that includes an external controller for culling candidate letters in a mailing job to produce groupings of letters based on industry average weights and/or thicknesses in order to place all the candidate letters going to a single address adjacent to each other, an internal controller, interfaced with the external controller, that utilizes the groupings of letters to manage multiple letter sorters, wherein a specific letter sorter is selected to pair a calculated number of pockets to accommodate the groupings with an actual number of pockets in the selected letter sorter, and a transfer process for moving letters within the letter sorter pockets to a StatementPack machine.

Abstract: In some embodiments, an illustrative no-touch mail processing system may include a return mail processor (RMP) computer programed to receive a print file request of a customer; wherein the print file request was utilized to print mail pieces based on a print file comprised within the print file request; an image processing machine at the RMP configured to associate, in a no-touch manner, a returned mail piece based on the print file from the customer and an identification indicia on the returned mail piece; and a return mail processing machine (RMPM) at the RMP configured to utilize other information, that is not visible on the returned mail piece or through a send window of the returned mail piece, to cause a returned mail activity to be performed, in the no-touch manner, with the returned mail piece in accordance to a rule of the customer.

Abstract: A computer controlled mail piece assembly and wrapping system discloses a process for culling candidate mail pieces from bulk mail pieces, a mail piece feeder, a mail piece reader coupled to the feeder that identifies suitable candidate mail pieces, a collator coupled to the feeder for collating multiple identified mail pieces, a buffer coupled to the collator for regulating the delivery rate of the multiple mail pieces exiting to a wrap inserter, a wrap inserter coupled to the buffer for wrapping mail pieces and selected inserts into a mailing container, a printer interfaced with the wrap inserter for printing information onto the mailing container; an outstacker coupled to the wrap inserter for transferring envelope wrapped mail pieces and selected inserts to a desired location, and a computer with suitable programming for operating the system.

Abstract: A computer controlled mail piece assembly and wrapping system discloses a process for culling candidate mail pieces from bulk mail pieces, a mail piece feeder, a mail piece reader coupled to the feeder that identifies suitable candidate mail pieces, a collator coupled to the feeder for collating multiple identified mail pieces, a buffer coupled to the collator for regulating the delivery rate of the multiple mail pieces exiting to a wrap inserter, a wrap inserter coupled to the buffer for wrapping mail pieces and selected inserts into a mailing container, a printer interfaced with the wrap inserter for printing information onto the mailing container; an outstacker coupled to the wrap inserter for transferring envelope wrapped mail pieces and selected inserts to a desired location, and a computer with suitable programming for operating the system.

Abstract: In some embodiments, an illustrative no-touch mail processing system may include a return mail processor (RMP) computer programed to receive a print file request of a customer; wherein the print file request was utilized to print mail pieces based on a print file comprised within the print file request; an image processing machine at the RMP configured to associate, in a no-touch manner, a returned mail piece based on the print file from the customer and an identification indicia on the returned mail piece; and a return mail processing machine (RMPM) at the RMP configured to utilize other information, that is not visible on the returned mail piece or through a send window of the returned mail piece, to cause a returned mail activity to be performed, in the no-touch manner, with the returned mail piece in accordance to a rule of the customer.

Abstract: A mail piece sortation system for maximizing a number of INTELLIGENT MAIL BARCODES (IMBs) encoded mail pieces that are postal-allowable within a mailing tray is described. The system utilizes the thickness of each mail piece, which is determined before placement of the mail piece into a mailing tray. A computer controller oversees the operation of the system and tracks the thickness of each mail piece for assembling each mailing tray with a maximum number of mail pieces based on the thickness determination to achieve a maximum allowable number of mail pieces within the mail tray. INTELLIGENT MAIL TRAY LABELS (IMTLs) are created by the system and attached by an operator to each mailing tray.

Abstract: In some embodiments, an illustrative no-touch mail processing system may include a return mail processor (RMP) computer programed to receive a print file request of a customer; wherein the print file request was utilized to print mail pieces based on a print file comprised within the print file request; an image processing machine at the RMP configured to associate, in a no-touch manner, a returned mail piece based on the print file from the customer and an identification indicia on the returned mail piece; and a return mail processing machine (RMPM) at the RMP configured to utilize other information, that is not visible on the returned mail piece or through a send window of the returned mail piece, to cause a returned mail activity to be performed, in the no-touch manner, with the returned mail piece in accordance to a rule of the customer.

Abstract: A mail piece sortation system for maximizing a number of INTELLIGENT MAIL BARCODES (IMBs) encoded mail pieces that are postal-allowable within a mailing tray is described. The system utilizes the thickness of each mail piece, which is determined before placement of the mail piece into a mailing tray. A computer controller oversees the operation of the system and tracks the thickness of each mail piece for assembling each mailing tray with a maximum number of mail pieces based on the thickness determination to achieve a maximum allowable number of mail pieces within the mail tray. INTELLIGENT MAIL TRAY LABELS (IMTLs) are created by the system and attached by an operator to each mailing tray.

Abstract: A computer controlled mail piece assembly and wrapping system discloses a process for culling candidate mail pieces from bulk mail pieces, a mail piece feeder, a mail piece reader coupled to the feeder that identifies suitable candidate mail pieces, a collator coupled to the feeder for collating multiple identified mail pieces, a buffer coupled to the collator for regulating the delivery rate of the multiple mail pieces exiting to a wrap inserter, a wrap inserter coupled to the buffer for wrapping mail pieces and selected inserts into a mailing container, a printer interfaced with the wrap inserter for printing information onto the mailing container; an outstacker coupled to the wrap inserter for transferring envelope wrapped mail pieces and selected inserts to a desired location, and a computer with suitable programming for operating the system.

Abstract: A computer controlled mail piece assembly and wrapping system discloses a process for culling candidate mail pieces from bulk mail pieces, a mail piece feeder, a mail piece reader coupled to the feeder that identifies suitable candidate mail pieces, a collator coupled to the feeder for collating multiple identified mail pieces, a buffer coupled to the collator for regulating the delivery rate of the multiple mail pieces exiting to a wrap inserter, a wrap inserter coupled to the buffer for wrapping mail pieces and selected inserts into a mailing container, a printer interfaced with the wrap inserter for printing information onto the mailing container; an outstacker coupled to the wrap inserter for transferring envelope wrapped mail pieces and selected inserts to a desired location, and a computer with suitable programming for operating the system.

Abstract: A mail item sortation system and method that includes an external controller for culling candidate letters in a mailing job to produce groupings of letters based on industry average weights and/or thicknesses in order to place all the candidate letters going to a single address adjacent to each other, an internal controller, interfaced with the external controller, that utilizes the groupings of letters to manage multiple letter sorters, wherein a specific letter sorter is selected to pair a calculated number of pockets to accommodate the groupings with an actual number of pockets in the selected letter sorter, and a transfer process for moving letters within the letter sorter pockets to a StatementPack machine.

Abstract: A mail item sortation system and method that includes an external controller for culling candidate letters in a mailing job to produce groupings of letters based on industry average weights and/or thicknesses in order to place all the candidate letters going to a single address adjacent to each other, an internal controller, interfaced with the external controller, that utilizes the groupings of letters to manage multiple letter sorters, wherein a specific letter sorter is selected to pair a calculated number of pockets to accommodate the groupings with an actual number of pockets in the selected letter sorter, and a transfer process for moving letters within the letter sorter pockets to a StatementPack machine.

Abstract: A computer controlled mail piece assembly and wrapping system discloses a process for culling candidate mail pieces from bulk mail pieces, a mail piece feeder, a mail piece reader coupled to the feeder that identifies suitable candidate mail pieces, a collator coupled to the feeder for collating multiple identified mail pieces, a buffer coupled to the collator for regulating the delivery rate of the multiple mail pieces exiting to a wrap inserter, a wrap inserter coupled to the buffer for wrapping mail pieces and selected inserts into a mailing container, a printer interfaced with the wrap inserter for printing information onto the mailing container; an outstacker coupled to the wrap inserter for transferring envelope wrapped mail pieces and selected inserts to a desired location, and a computer with suitable programming for operating the system.

Abstract: A computer controlled mail piece assembly and wrapping system discloses a process for culling candidate mail pieces from bulk mail pieces, a mail piece feeder, a mail piece reader coupled to the feeder that identifies suitable candidate mail pieces, a collator coupled to the feeder for collating multiple identified mail pieces, a buffer coupled to the collator for regulating the delivery rate of the multiple mail pieces exiting to a wrap inserter, a wrap inserter coupled to the buffer for wrapping mail pieces and selected inserts into a mailing container, a printer interfaced with the wrap inserter for printing information onto the mailing container; an outstacker coupled to the wrap inserter for transferring envelope wrapped mail pieces and selected inserts to a desired location, and a computer with suitable programming for operating the system.

Abstract: A system and method of sorting documents utilizing an algorithm or routine that alternates an order of documents with smallest sheet count documents followed by largest sheet count documents in order to optimizes a document throughput of an inserter based on a maximum speed that documents can be collated and accumulated and an algorithm or routine for optimizing the document throughput of a dual sheet cutter by grouping even sheet count documents together on evenly paired sheet boundaries within a mailing group of printed documents, with or without the use of dynamic motion control of the inserter.

Abstract: A system and method of operation for proactively grouping disparate mail items that are queued to be produced in a processing facility, wherein the system and method utilize a manufacturing completion schedule for virtually grouping the mail items before physical production occurs and the system and method maximizes profitability by discounting the mail items by applying appropriate discount mailing regulations for virtually grouping the mail items before physical production occurs.