Patents by Inventor Marc Mayhall

Marc Mayhall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11780939
    Abstract: A process forming a high MFR polypropylene includes providing a reactor powder polypropylene, the reactor powder polypropylene having a melt flow rate of less than 100 dg/min. The process also includes mixing the reactor powder polypropylene with a free-radical initiator to form a powder/initiator mixture and subjecting the powder/initiator mixture to post-reactor forming. The present disclosure further provides for a vis-broken polypropylene and a polymer article.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: October 10, 2023
    Assignee: FINA TECHNOLOGY, INC.
    Inventors: Michael McLeod, Russell McDonald, Joseph Shuler, Mahesh Patkar, Marc Mayhall
  • Patent number: 11535733
    Abstract: Color-stable rheology controlled polyolefin compositions and methods of making are described. A color-stable rheology controlled polyolefin composition can include a controlled rheology grade thermoplastic polyolefin, and an effective amount of a trisamide-based compound that imparts color-stability to the composition. The color-stable solid-state thermoplastic polyolefin composition can have a Hunter b value color change (?b) rate of ?0.03/day when stored at 93° C. for 50 days.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: December 27, 2022
    Assignee: Fina Technology, Inc.
    Inventors: Michael McLeod, John Ashbaugh, Marc Mayhall
  • Publication number: 20200277480
    Abstract: Color-stable rheology controlled polyolefin compositions and methods of making are described. A color-stable rheology controlled polyolefin composition can include a controlled rheology grade thermoplastic polyolefin, and an effective amount of a trisamide-based compound that imparts color-stability to the composition. The color-stable solid-state thermoplastic polyolefin composition can have a Hunter b value color change (?b) rate of ?0.03/day when stored at 93° C. for 50 days.
    Type: Application
    Filed: February 27, 2020
    Publication date: September 3, 2020
    Inventors: Michael McLeod, John Ashbaugh, Marc Mayhall
  • Publication number: 20200262946
    Abstract: A process forming a high MFR polypropylene includes providing a reactor powder polypropylene, the reactor powder polypropylene having a melt flow rate of less than 100 dg/min. The process also includes mixing the reactor powder polypropylene with a free-radical initiator to form a powder/initiator mixture and subjecting the powder/initiator mixture to post-reactor forming. The present disclosure further provides for a vis-broken polypropylene and a polymer article.
    Type: Application
    Filed: February 20, 2020
    Publication date: August 20, 2020
    Inventors: Michael McLeod, Russell McDonald, Joe Shuler, Mahesh Patkar, Marc Mayhall
  • Patent number: 10745537
    Abstract: A polymeric composition may include a polyolefin or styrenic polymer, a metallic acrylate salt, and an acid neutralizer.
    Type: Grant
    Filed: February 16, 2015
    Date of Patent: August 18, 2020
    Assignee: FINA TECHNOLOGY, INC.
    Inventors: Leonardo Cortes, Fengkui Li, Jon Tippet, Kenneth Paul Blackmon, Marc Mayhall, Leland Daniels, John Ashbaugh
  • Publication number: 20170282410
    Abstract: A process includes contacting a metallic acrylic salt with a polyolefin, forming a polyolefin composition. The process includes extruding the polyolefin composition, and pelletizing the extruded polyolefin composition. A production rate of pellets of the polyolefin composition may be equal to or greater than a production rate of pellets of the polyolefin prior to contact with the metallic acrylic salt without increasing extrusion pressure or motor amperes. The polyolefin composition may have a melt flow rate that is lower than the melt flow rate of the polyolefin prior to contact with the metallic acrylic salt. The metallic acrylic salt may only be contacted with the polyolefin to form the polyolefin composition during a start-up of an extruder and pelletizer.
    Type: Application
    Filed: March 31, 2016
    Publication date: October 5, 2017
    Inventors: Michael Allen MCLEOD, Jon TIPPET, Leonardo Cortes RODRIGUEZ, John ASHBAUGH, Marc MAYHALL
  • Patent number: 9505906
    Abstract: A polymer composition may include polyolefin having a molecular weight distribution of greater than or equal to 8 as measured by GPC and a metallic acrylate salt. The polymer composition may be characterized by one or more of: a melt flow rate of from 0.1 g/10 min to 10 g/10 min; a melt flow viscosity between 2,000 Pa·s and 6,000 Pa·s; a die swell of between 2 and 8; and a die swell characteristic time of between 0.3 seconds and 1.2 seconds. The polymer composition may be in the form of foam. A process of forming foam may include supplying polymer composition including metallic acrylate salt and polyolefin resin, and mixing the polymer composition with foaming agent. A foam may include a polymer composition that includes polyolefin and polar polymer and does not include an ionomer. The foam may have a foam density of less than 0.25 g/cc.
    Type: Grant
    Filed: January 21, 2015
    Date of Patent: November 29, 2016
    Assignee: Fina Technology, Inc.
    Inventors: Jon Tippet, John Ashbaugh, Fengkui Li, Douglas Burmaster, Jeffrey E. Nairn, Marc Mayhall, Leland Daniels
  • Publication number: 20160237239
    Abstract: A polymeric composition may include a polyolefin or styrenic polymer, a metallic acrylate salt, and an acid neutralizer.
    Type: Application
    Filed: February 16, 2015
    Publication date: August 18, 2016
    Inventors: Leonardo Cortes, Fengkui Li, Jon Tippet, Kenneth Paul Blackmon, Marc Mayhall, Leland Daniels, John Ashbaugh
  • Publication number: 20150315349
    Abstract: A polymer composition that includes a polyolefin having a molecular weight distribution of greater than or equal to 8 as measured by GPC and a metallic acrylate salt.
    Type: Application
    Filed: May 2, 2014
    Publication date: November 5, 2015
    Applicant: FINA TECHNOLOGY, INC.
    Inventors: Jon Tippet, John Ashbaugh, Fengkui Li, Douglas Burmaster, Jeffrey E. Nairn, Marc Mayhall, Leland Daniels, Leonardo Cortes
  • Publication number: 20100010175
    Abstract: Polymerization processes and polymers formed therefrom are described herein. The polymerization processes generally include contacting an olefin monomer with a catalyst system to form polymer within a reaction vessel, withdrawing polymer from the reaction vessel, contacting the polymer with one or more initiation additives to form a modified polymer and extruding the modified polymer.
    Type: Application
    Filed: July 8, 2008
    Publication date: January 14, 2010
    Applicant: Fina Technology, Inc.
    Inventors: Tim Coffy, Marc Mayhall, Mark Leland, Jeff Tilley
  • Patent number: 7309742
    Abstract: An impact copolymer having a flexural modulus (ASTM D-790) of at least about 1,100 MPa; a melt flow rate (ASTM D-1238) of at least about 15 g/10 min; and a maximum load under Dynatup Impact test (ASTM D-3763) of equal to or greater than about 1,700 N at a temperature of less than or equal to about ?40° C. and articles of manufacture from same.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: December 18, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Robert Poncelet, Jerry Murrey, Doug Burmaster, Marc Mayhall, Owen Hodges
  • Publication number: 20050107558
    Abstract: An impact copolymer having a flexural modulus (ASTM D-790) of at least about 1,100 MPa; a melt flow rate (ASTM D-1238) of at least about 15 g/10 min; and a maximum load under Dynatup Impact test (ASTM D-3763) of equal to or greater than about 1,700 N at a temperature of less than or equal to about ?40° C. and articles of manufacture from same.
    Type: Application
    Filed: November 14, 2003
    Publication date: May 19, 2005
    Inventors: Robert Poncelet, Jerry Murrey, Doug Burmaster, Marc Mayhall, Owen Hodges